Ford Super Duty (1999-2016) :: OEM Fuel Tank Has A Crack - Transfer Flow Replacement
Jul 10, 2014
My stock OEM fuel tank has a crack in it. I've got to replace it. I was thinking of getting a TransferFlow replacement tank. It would nearly double my capacity. My wife wants me just to go stock to save the money, but I'm thinking the extra capacity would be nice. One thing that did concern me, however, is how much my fuel efficiency might diminish because of the extra weight of the tank (150 lbs) plus fuel. Since it is a gas truck, not many options.
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It doesn't say on the window and in the owners manual I should have a 23 or a 35. The most I've put in my truck is 29.somthing and I had 3 miles till empty and the needle was in the red. I'm thinking I have a 30 gallon tank but how can I find out for sure.
I have a 2015 F250 6.2L CC SB FX4
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I'm close to pulling the trigger on a Crew cab F-250 Powerstroke, 156" wheelbase. Need to know about fuel tank capacity? Ford's website and manual are somewhat cryptic. I believe it's 26 gallons.
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I have a 99 F350 with a 29 gallon tank. I filled it up yesterday and the total gallons was a little over 24. The low fuel light was on and the gauge only goes up to almost 3/4. I recently bought this truck. I've searched for a thread on here possibly addressing this but have been unable to find one. I've been going through possible issues in my head.... What the problem is?
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I have a 2012 f250 6.2L gas that the check engine light, low fuel light and the fuel gauge says it's empty. The truck has a full tank of gas. I am in camp for another 2 weeks and my girlfriend is driving the truck. I am thinking a blown fuse or disconnect the battery to reset the computer could solve it. Hoping it's something I can instruct her to do on her own over the phone.
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I have a 2014 350 crew diesel short box. I am told, I have a 28 gallon tank but can't get over 22 gallons in it even though my gauge show e and my read out says I have 10 miles left until empty? Dealer says the left over 6 gallons is a reserve...
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As I was driving to work yesterday I noticed my fuel gauge going from half tank all the way to full going down the highway. I started looking at the rest and they seem to be in there normal spots. I looked up and watched the outside temp go from 40 degrees to 5. This morning the fuel gauge goes straight to full and the outside temp bounces between 2 degrees and 10. What may be going on to cause this?
The truck is a 2000 F350 crew cab with a 7.3 Power Stroke
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I am a little skeptical of this, but someone told me that since I got water in the gas tank of my 2003 F250 I should blow compressed air into the schrader valve on the fuel rails to eject it all into a bucket under the disconnected fuel filter.
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How often in miles (mostly highway and city) would you change the following:
1.Baldwin spin on fuel filter added with hutch mod
2. Napa diy 6637 air filter mod with no sleeve over it, just the paper element
3. Stock fuel bowl filter after having added a pre-filter (previously mentioned in #1)
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New to me 2003 F250 Super Cab 6.8 V10. Great condition inside and out. 68,000 miles. Began smelling fuel (gas) a few days after driving it 250 miles from purchase location. Traced leak down to the top of the gas tank. Staining was visible around the rear vent. Applied about 5 psi to the tank and sprayed soap around until I saw bubbles coming from a hairline crack at the rear vent connection. Its where the fitting for the hose comes out of the tank.
My first choice would be to hot weld the crack. I'm not very comfortable with the idea of a heat source near a gas tank. I'm not sure, but the heat from the plastic welder might be hot enough to ignite fumes? Second option is to try some industrial 2 part epoxy (PIG) and seal it with that. Is there pressure inside the tank, and if so how much? Can try this fix with epoxy or JB Weld?
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I bought a 2006 F250 6.0L a couple of months ago, from a dealership. It's been bulletproofed already, has an intake, coolant filter kit. Has 95k (mileage). Today, my fuel gauge dropped to empty from 3/4 of a tank for a couple of miles and set off the CE light. I hooked my scan tool to it, to clear the code (P0460).
After just checking other things out with the scan tool. I cleared it and went on... I had to run to the store, later on... I was pulling out of the neighborhood and the gas pedal was a lot more "touchy" and the truck, responded to it and it launched pretty good and blew a good amount of black smoke.
Do any of you think this has/or had a tuner on it and I may have activated it with my scanner?
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I recently bought a 2005 Ford F250 Super Duty, diesel 6.0.
As I was driving to work this morning I noticed that the fuel gauge read almost full when it should have only had a half tank. A little while later I heard a beep and saw that the gauge was now on empty with a "Low Fuel" message displayed. Then I noticed the heater was suddenly blowing cold air.
I've only had the truck for a few weeks, but haven't had any other problems. I did replace the CD receiver and all of the instrument cluster lights a couple weeks ago, but everything seemed to be working fine after.
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I just bought a used 2004 F-350, 4x4, crew cab, short bed, 6.0L diesel. I'm having a WTF moment on fuel. Gage indicates just under 1/4 of a tank of diesel but the on-board computer is flashing like crazy stating 5 miles to empty, what the hell is that all about?
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02 v10 SD. I found a crack in the coolant tank on my 02 Superduty. It is below the radiator cap, just above the crack where it was sealed from the factory. It runs the length of the tank, about 2 and 1/2 inches, across the front top section. Its starting to seep through,but the radiator is still holding pressure. Have any of you with the older Superduty's had this happen to your trucks? What caused or is causing it. I called the Ford dealer tonight about a new one.
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I have found a 3" crack in the steel floor of my F350 2005. It's located at the base of the gearbox tunnel not far from the drivers right foot.
Is this a common structural failure point on the F350 or am I just unlucky?
The vehicle gets abused in the dunes but I would have thought the suspension and drive train would have failed before the floor inside the cabin!
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New floor mats. My truck is going to be 10yr old and has the original King Ranch floor mats. I want some heavy duty rubber ones that will fit around my manual transfer case lever. I ordered the Weathertech digital fit liners and I am not happy with them so they are headed back tomorrow. They have a heavy duty all weather mat but not sure how it will work with my shift lever on the floor. Husky liners/mats look nice and heavy duty but won't accommodate the floor lever.
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For about a week or now i have been trying to track down a sound from my truck, i had another post up and was finally with jhl3 able to determine that the sound is coming from my transfer case. The other thread with video of sound is located here : [URL] .... I've got a little bit of time to mess with i now
Quick rundown, began hearing odd sounds about a week ago, determined that it is transfer case. Front hubs are unlocked, esof switch is set to 2wd. Can not turn front drive shaft. I just put some zip ties on front drive shaft and went for a short spin, determined front drive shaft IS turning. Hubs are not locked and 4x4 is not engaged, did the sharp slow turn test, no feel of pull from front end.
Im not quite sure where to go from here, going to check connections at tcase motor and some relays.
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Originally it would light up on the dash, the hubs would lock, but the transfer case would not shift in to 4 wheel. Followed the troubleshooting I've found, was receiving power at the connection on the shift motor but it was not turning.
So I went and bought a new motor, installed it, still wouldn't turn. (with the motor off the transfer case but electrically connected). So I found a few more replies about the relays, swapped them, nothing.
Removed the covers and manually flipped the connection, nothing. Now my hubs are locked, transfer case is not, and I get nothing when I change the switch on the dash. (no lights, no hub click shift, no 4 low, nada). All the fuses are good, just doesn't work.
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The transfer case on my 2004 F350 6.0L 4WD DRW, 230K miles, just blew to pieces Sunday night. See images below. What could cause this?
I just had the front drive shaft rebuilt with new universals and ball. It was making a metallic squealing noise after this.
I noticed that the front drive shaft did not spin freely when parked in nuetral and set for 2WD. I thought the front drive shaft would only engage when in 4WD.
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We have a 2000 F250 7.3L Diesel. A few years ago we switched out the auto hubs for manual Warn hubs. We've had no problems with 4x4 since that time, until now!! The 4x4 Hi light is on and the transfer case is engaged. Since the hubs are manual we have them unlocked, however we can't get the 4x4 to disengage. At one point, tried changing to low and it hesitated but finally went in to 4 Lo, then we had a hard time getting it out of 4Lo and back to 4 Hi. Here's what we've tried--checked fuses, checked and replaced relays, checked wiring connection at the transfer case. Husband used volt meter to test power at transfer case wiring connector--showed 0.5 volt of power with the key on. No change in reading. Checked power at relay--about 14.5 volts there. Took truck to repair shop but their computer could not communicate with the GEM.
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Trying to stay up on my maintenance on my '11 f-350 diesel. It just turned 59k. I can only find Ford's recommended service interval for changing the fluid in the transfer case listed in the "Special Operating Conditions" section of my Scheduled Maintenance Guide for towing, delivery, off-road and dusty conditions at 60,000 miles. I tow some, but maybe 20% of the time, I end up driving a lot of stop and go though.
So I found this nice how to online "Guzzle's Transfer Case Fluid Change" - it's for a 02 heavy duty, is it about the same on the newer diesel trucks?
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