Ford Super Duty (1999-2016) :: Metal Particles In Engine While Drilling Boost Gauge


Mar 31, 2016

I may have got a few shavings in the engine while drilling and tapping a hole for my boost gauge on the Y pipe. I am sure I got 95% of the shavings out but am now worried about the 5% that may have fell inside.

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Ford Super Duty (1999-2016) :: Mounting Side Mount Tool Box Without Drilling?

Mounting a side mount tool box without drilling into the bed floor for the support legs? There are "J" hooks for the rails but there are legs that are supposed to be drilled into the floor.

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Ford Super Duty (1999-2016) :: Install And Mount A Light Bar Without Drilling Into The Front Bumper Or Grill?

Any good way to install and mount a light bar without drilling into the front bumper or grill? I have a 32" LED bar I want to mount between the top of the bumper and bottom of the grill, but the mounts aren't ideal for where I want to put the light.

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Ford Super Duty (1999-2016) :: Metal On Metal Ticking Sound

I thought i heard this yesterday when i left work but i was tired and said its in my head, THEN i go to leave right now and sure enough its a real sound, you can hear it very well through the front grill and then if you turn the volume up you can hear a ticking sound ever half a second or so, it also speeds up when i was pulling on the throttle cable. And after the truck fully warms up it goes away.......

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Ford Super Duty (1999-2016) :: Metal On Metal Noise From Front End

What we have is a 2011 F-350 with the ambulance package (obviously) and it has started making a very annoying sound from the front end. It has been into two different Ford Dealerships and they have not been able to remedy this issue. What happens is, when we are backing and turning, the front end makes a bad metal on metal grinding noise. When going straight down the road no issue just turning while backing. I know this is an ambulance and has the ambulance package but I think from the cab forward should just be all ford right?

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Ford Super Duty (1999-2016) :: Rumbling At Idle / Sounds Like Metal On Metal Vibration

Just last night, out of the blue, I've got an odd rumble at idle. The noise goes away under load and any time the rpm's are up over ~1300. It sounds like metal on metal vibration, but I don't see any loose exhaust parts.

I've looked at threads saying possibly a broken flex plate. Other than the noise, would there be any other symptoms? I don't notice any loss of power. I suppose I could pull the inspection cover and take a look, but I don't have any experience with auto tranny's and don't really know what I'm looking for.

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Ford Super Duty (1999-2016) :: Loose / Binding And Metal On Metal Sound On Steering Wheel Shaft

I have a loose, binding, metal on metal sound on my steering wheel shaft. I have removed the steering wheel, replaced the clockspring, because when I removed wheel clockspring was in pieces and I thought that might be the issue. Guess not, because I'm still having problem. Other than having to remove or replace the whole steering column...

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Ford Super Duty (1999-2016) :: Engine Temp Gauge Pegged Out And CEL Came On - P1299 Code

My truck threw a code p1299 last night on my way home from the lake. I was towing on a huge grade and all the sudden my engine temp gauge pegged out on me and check engine light came on. I pulled over and noticed a bunch of coolant had overflown the cap but the engine didn't seem to have over heated. When I restarted the truck the engine temp was immediately normal range. I drove for another 30 min or so and the engine temp started to climb and then come back to normal then climb and stay pegged. I pulled over again and noticed the coolant level was low and coolant had overflown the reservoir. I restarted the truck and once again it was normal. I just drove surface streets the rest of the way with no issue. I suspect blown head gasket. This is a 2003 F-250 6.8L with 100000 miles.

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Ford Super Duty (1999-2016) :: Temperature Gauge Pegs And Dinger Goes Off - Check Gauge Light On?

Just about every trip i take my temp gauge pegs and dinger goes off and check gauges lights up in the message center. It eventually will go back to normal or if i shut key off and restart truck it goes to normal. im guessing it is the temperature sensor for the gauge but not sure?? If it is, where is the gauge sensor located?

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Ford Super Duty (1999-2016) :: 2005 F250 - Erratic Fuel Gauge Triggering Check Engine Light?

My dads 05 f250 6.0 PSD. He says he'll take off in the morning and the fuel gauge will randomly drop to empty and trigger the low fuel light, but then also the Check Engine Light will come on. My brother did a code scan and no codes come up. Where we should be looking to remedy this one?

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Ford Super Duty (1999-2016) :: 2003 - Low Boost Inconsistently?

I have a 2003 f250 with a 6.0l that at random will only build 11 psi of boost and throws a low boost input code. The egr is disconnected but not removed. Ive checked the map sensor line and tube and replaced the sensor itself. The truck also has an air raid intake. Other than that it's stock. Seriously sometimes it runs perfect for a week than will be back to only 11 psi for a day. I'm not sure if it matters but it seems that it more commonly has the issue when I'm running the air conditioning.

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Ford Super Duty (1999-2016) :: 2006 - No Power / Boost?

I have a 2006 f350 4x4 dually 6.0. The other morning when leaving for work I hard a loud air noise, like a jet. It only happens when the motor is trying to create boost. I have NO boost. No smoke. If I push the fuel pedal past 1/4, nothing. Its like its stuck and no more power at all. I have changed the boot from the turbo to the intercooler pipe. (looked like it had cracks in it).

Checked the cold pipe, no cracks seen. Check the exhaust clamps, into the turbo, they are tight. The turbo is seeping oil around the seal. I took the inlet, fresh air, pipe off. Check the turbo spool for looseness, fins, spun the wheel, ran the engine and watch to wheel. Seen no issues. Where to go now?? No coolant leaks, no oil leaks.

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Ford Super Duty (1999-2016) :: Flimsy Metal Straps Under Rear Seats

There are 2 metal straps going left to right between the rear seat mounts. They don't appear to do anything. The seat doesn't touch them. The mounts are bolted to the floor so they don't give support. What they are for?

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Ford Super Duty (1999-2016) :: Broken Metal Cylinder In The Gearshift Selector?

My automatic shift selector was extremely loose. Wasn't the two bolts up behind the dash. Turns out that there is a metal cylinder with a cutaway that seems to have fallen out of the selector housing. One of the edges of this cylinder broke off as you can see in this pic:

What is this piece called and can I get a replacement at autozone/pepboys/ect?

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Ford Super Duty (1999-2016) :: Metal Bearing Type Noise When Started Up A Hill

I have a 2001 F350 with a 7.3 diesel and automatic trans. I purchased it about 100,000 miles ago. It is all stock as far as I know. The mileage on it was about 14-15 on the road and I decided to put a chip in it. I was somewhat leary of putting too much power to this old of a rig. I put a TS Performance chip in it. It seems to have more power. I am towing a 30 ft. Gulfstream Seahawk I think around 10,000 lbs. When I started up a hill it made a different noise like a screeching noise when I pushed it. When I back off a bit the noise goes away. When I put it back to stock setting the noise is not there just the normal downshift and increased RPM. Not sure how to describe the noise but sounds like a metal bearing type noise. I get the same rush of air or what ever that sound is when it changes back to a higher gear. Is this sound normal or what might it be. It sounds normal when not pressing it.

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Ford Super Duty (1999-2016) :: Coolant Leak Coming From Metal Housing Behind Alternator

I trying to see if this is something that is a easy fix or mayor work. Leak coming from that metal housing behind alternator. Does this housing came off? or do I need to take out the intake out? .

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Ford Super Duty (1999-2016) :: 2001 F350 - ABS Light Comes On - Metal Grinding Sound

2001 f250 7.3 crew

So, Saturday my abs lite comes on. Later that day I hear metal to metal sound for a couple of secs then it stops. Then the next day while driving I get intermittent sounds that sound like I'm dragging metal down the pavement. I see nothing but I'm thinking hub bearing. (Needle)

I remove the hub assembly from the knuckle and can find nothing wrong. I even picked up a new hub just on case. Now I'm stumped. Can't figure out what the sound was or is. Axle has a little play going into the housing but figure it would have due to the only thing holding it in place is the hub.

The only thing left in the area that could make the sound is major --the actual gears to to the front end. If the bearing isn't causing the metal grinding sound I've no other idea other than that....

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Ford Super Duty (1999-2016) :: Loss Of Boost And Black Exhaust Smoke

I have a serious issue with my 2004 F250 6.0. Pulling a trailer something under the hood sounded like an explosion and lost power and boost. The truck started blowing black smoke from the tail pipe. I could see no psychical damage to anything under the hood. There was absolutely no power but managed to cripple home. What happen.

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Ford Super Duty (1999-2016) :: Power Steering Flush On Non Hydro Boost?

So recently i blew a seal in my steering gear box. I replaced the unit with a reman and per napa put in power steering fluid. I am pretty sure i was supposed to use atf (my dumb fault for not researching that) so now my question is whats the correct way to flush the system? Also what fluid should go back in the system? This is a non hydro boost setup. Setup is a 2002 f350 v10.

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Ford Super Duty (1999-2016) :: Boost Spike When Hit The On Button For Cruise Control

ok this is my first diesel ever its an 01 7.3 powerstroke 250 4x4 . with 4 inch exhaust and used to have a programmer on it but it is supposedly back to stock. so I can be driving say in 4th gear and just hit the on button for cruise control without cruise being on and my boost will go from like 15 to 30lbs pretty quickly.... why on earth would it do this the previous owner was an old man who pulled horse trailers and had no clue why either ???

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Ford Super Duty (1999-2016) :: Prevent Metal Shavings From Getting Stuck Between Piston And Cylinder Wall?

I bored and tapped one of the spark plug holes in my Triton engine. And I used a long aluminum rod attachment for my air compressor to blow out the metal bits from inside the cylinder. I started with a full tank of air, and used it all up to try and get everything out that I could. But with my bore-scope I could see a lot left over along the edges of the piston. So two more times I filled up, and emptied the air tank (15 gallons, 150psi). Some more of the chips came out, but after the second time there were still some chips there, and the third time didn't work much.

My bore-scope doesn't have the best resolution, but I think there are a few chips that are stuck between the piston and the cylinder wall. Since there were only a few, and they are aluminum, I decided to do what I saw another youtuber do. I just started the engine for a few moments without the spark plug, so I might blow out any remaining chips (although he did it without first using compressed air at all.)

That was the first cylinder I bored, tapped, and installed an insert into. But for the other cylinders, I would like to avoid any metal bits left in the cylinder. But I can't think of any way to prevent some from wedging themselves between the piston and wall (if that's what is happening).

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