Ford Super Duty (1999-2016) :: Metal On Metal Noise From Front End
May 24, 2013
What we have is a 2011 F-350 with the ambulance package (obviously) and it has started making a very annoying sound from the front end. It has been into two different Ford Dealerships and they have not been able to remedy this issue. What happens is, when we are backing and turning, the front end makes a bad metal on metal grinding noise. When going straight down the road no issue just turning while backing. I know this is an ambulance and has the ambulance package but I think from the cab forward should just be all ford right?
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I thought i heard this yesterday when i left work but i was tired and said its in my head, THEN i go to leave right now and sure enough its a real sound, you can hear it very well through the front grill and then if you turn the volume up you can hear a ticking sound ever half a second or so, it also speeds up when i was pulling on the throttle cable. And after the truck fully warms up it goes away.......
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Just last night, out of the blue, I've got an odd rumble at idle. The noise goes away under load and any time the rpm's are up over ~1300. It sounds like metal on metal vibration, but I don't see any loose exhaust parts.
I've looked at threads saying possibly a broken flex plate. Other than the noise, would there be any other symptoms? I don't notice any loss of power. I suppose I could pull the inspection cover and take a look, but I don't have any experience with auto tranny's and don't really know what I'm looking for.
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I have a loose, binding, metal on metal sound on my steering wheel shaft. I have removed the steering wheel, replaced the clockspring, because when I removed wheel clockspring was in pieces and I thought that might be the issue. Guess not, because I'm still having problem. Other than having to remove or replace the whole steering column...
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I have a 2001 F350 with a 7.3 diesel and automatic trans. I purchased it about 100,000 miles ago. It is all stock as far as I know. The mileage on it was about 14-15 on the road and I decided to put a chip in it. I was somewhat leary of putting too much power to this old of a rig. I put a TS Performance chip in it. It seems to have more power. I am towing a 30 ft. Gulfstream Seahawk I think around 10,000 lbs. When I started up a hill it made a different noise like a screeching noise when I pushed it. When I back off a bit the noise goes away. When I put it back to stock setting the noise is not there just the normal downshift and increased RPM. Not sure how to describe the noise but sounds like a metal bearing type noise. I get the same rush of air or what ever that sound is when it changes back to a higher gear. Is this sound normal or what might it be. It sounds normal when not pressing it.
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I got some coilovers installed last night, they are ksports. i have them on fairly low height as of now but i have noticed every time I hit bumps, I hear a kthunk (metal hitting metal noise) from my front driver side. is it from the coilover nuts itself or something wrong with my control arm? the sound ONLY comes from the front DRIVER side.
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There are 2 metal straps going left to right between the rear seat mounts. They don't appear to do anything. The seat doesn't touch them. The mounts are bolted to the floor so they don't give support. What they are for?
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My automatic shift selector was extremely loose. Wasn't the two bolts up behind the dash. Turns out that there is a metal cylinder with a cutaway that seems to have fallen out of the selector housing. One of the edges of this cylinder broke off as you can see in this pic:
What is this piece called and can I get a replacement at autozone/pepboys/ect?
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I may have got a few shavings in the engine while drilling and tapping a hole for my boost gauge on the Y pipe. I am sure I got 95% of the shavings out but am now worried about the 5% that may have fell inside.
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I trying to see if this is something that is a easy fix or mayor work. Leak coming from that metal housing behind alternator. Does this housing came off? or do I need to take out the intake out? .
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2001 f250 7.3 crew
So, Saturday my abs lite comes on. Later that day I hear metal to metal sound for a couple of secs then it stops. Then the next day while driving I get intermittent sounds that sound like I'm dragging metal down the pavement. I see nothing but I'm thinking hub bearing. (Needle)
I remove the hub assembly from the knuckle and can find nothing wrong. I even picked up a new hub just on case. Now I'm stumped. Can't figure out what the sound was or is. Axle has a little play going into the housing but figure it would have due to the only thing holding it in place is the hub.
The only thing left in the area that could make the sound is major --the actual gears to to the front end. If the bearing isn't causing the metal grinding sound I've no other idea other than that....
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I bored and tapped one of the spark plug holes in my Triton engine. And I used a long aluminum rod attachment for my air compressor to blow out the metal bits from inside the cylinder. I started with a full tank of air, and used it all up to try and get everything out that I could. But with my bore-scope I could see a lot left over along the edges of the piston. So two more times I filled up, and emptied the air tank (15 gallons, 150psi). Some more of the chips came out, but after the second time there were still some chips there, and the third time didn't work much.
My bore-scope doesn't have the best resolution, but I think there are a few chips that are stuck between the piston and the cylinder wall. Since there were only a few, and they are aluminum, I decided to do what I saw another youtuber do. I just started the engine for a few moments without the spark plug, so I might blow out any remaining chips (although he did it without first using compressed air at all.)
That was the first cylinder I bored, tapped, and installed an insert into. But for the other cylinders, I would like to avoid any metal bits left in the cylinder. But I can't think of any way to prevent some from wedging themselves between the piston and wall (if that's what is happening).
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I replace my brake pads and rotors in the fall of 2015 with EBC parts. Now almost 13,000 miles later, I started hearing grinding and metal-on-metal contact in the front. So I went out and got PowerStop pads to replace the EBC (EBC had way too much brake dust). I took off the front wheels and noticed that the DF pads had about 1/32 left on them, ok I guess its time to change them out. Onto the PF pads, I find that there is almost no material left, in fact I could scrap off what was left of the material. I decided to do a rotation while I am at it and noticed that the rear brake pads on both sides look like I never used them!! Is it really that possible to have 2 stuck calipers, both on the rear at the same time?
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I have an '02 Taurus. For the last year or so it has intermittently produced a metal on metal grinding noise while failing to start up. I'm told this is due to teeth being missing on the flywheel between the starter and the transmission. It's taken as many as six tries to get the car going. But the car has always started in the end.
My questions are: Is the problem flywheel worth replacing at this point at this price? Is it likely to fail totally any time soon?
Also, might the March '09 replacement starter be implicated?
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I have intermittent metal on metal grinding noise. Seems to happen when I am at highway speed. Seems to go away when I put it on 4 wheel drive or slow way down. On one occasion though, the grinding noise did not stop even after putting on 4 wheel drive - had to stop completely before it went away (did not come back after I drove off again). Diagnostics so far....
Unhooked the vacuum lines on passenger side actuator and hooked up vacuum gauge. Vacuum held at 20 psi and drops and raises slightly as the truck is being revved. Takes about 10 seconds for vacuum to drop to zero once truck is stopped. Putting it on 4 wheel drive drops it to zero immediately. Exact same scenario on the passenger side.
This leads me to believe my IWE solenoid is ok. So also my check valves. Next opportunity I get, I will raise one wheel, remove the vacuum line on that wheel and apply vacuum with my pump. Want to see if it will turn my half shaft.
2004 F150 FX4 ....
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My father's 1997 F150 with the 4.6 two wheel drive, has me stumped again. I have a lot of mechanic knowledge but this one has got me wondering whats going on. Here is the run down. When you are driving down the road, it rides just fine and makes no noises from 0-20 MPH, after about 25 to 35 mph it makes like a metal on metal noise that is coming from the rear, and forces the truck to slow down, when you try to accelerate through this problem it has a bad bang and it wont allow you to speed up anymore, it does not seem like a brake issue (but I could be wrong) since it does not actually pull to one side or the other.
It seems like an equal force trying to stop the truck. I have heard rear ends that were going out and they make clunk noises or whirring noises etc, but its still some what driveable. I have checked the rear end oil and it does have oil in it, and its probably about an inch from the full level (but that shouldnt cause this issue im sure). My father wants a definite answer before we start tearing this thing apart to try and fix it. Since its mostly used to take trash off, and also get the kids down the dirt road to the bus stop.
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I have a question about my C Four with 16" wheels. When the steering wheel goes all the way to a stop there is a thunk that feels like metal on metal. It is like there is no rubber bump stops. If this is normal. I am used to cars that have a nice cushioned bump at the steering limits.
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I am in the process of replacing my water pump. After I removed the pump, I found quite a bit of metal-on-metal wear between the impeller and the water pump housing. Is this common?
I've been running a coolant filter on my system for years now, so hopefully its been effective at collecting some of the metal that has clearly been worn away. Either that, or this is a sign that the filter isn't working at all!
I'm a little worried that the new pump will scrape the scars left from the old pump.
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Honda Accord 2005 ... Just bought a new used car. All seems ok, but I have two problems.
(1) when not moving, i have slop in the steering and I can hear metal on metal contact when I turn the steering wheel. I pulled the tire and with basically no force I can move the rotor back and forth by hand. what it is and how to fix it?
(2) when braking, it appears that the front left pad sticks. Pads are not excessively worn down. Can't figure out how to get to the caliper pins ( thought they might be sticking).
Could the two be related?
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I commute 180 miles a day, 6 days a week. I noticed metal on metal grinding noise(more noticeable) at high speed above 75mph especially on asphalt road. I'm sure noise is there at low speed but not enough to notice. My car has 50,000 miles. Tires? Electric motor?
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I recently worked on a 2006 with 140K miles that presented with the following symptoms:
The hybrid battery was at 1 bar; the ICE would not start; the car was in Ready, but there were no codes. As I let it roll off the flatbed wrecker in Neutral, it felt lumpy. If you have ever pushed a car (or run out of gas in one) with a manual transmission that was in a high gear, engine off, it felt just like that.
I popped the hood and could see that the engine crank was turning while the car was being pushed in Neutral. What else turns with the wheels? MG2, or more specifically, the MG2 ring gear. What is the only way that the wheels could turn the ICE crank? The planetary carrier pinions were locked to the ring gear.
Surprisingly, while I was looking at things, it did manage to start the ICE pushing it around must have freed the carrier pinions, so I let it charge the hybrid battery. It was basically the worst metal-to-metal noise that I have ever heard! I pulled the drain plug and saw about a teaspoonful of large metal chips on the magnet. The fluid condition itself was very good, not the black factory fill that I am used to seeing come out.
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