Ford Super Duty (1999-2016) :: F350 Cutting Out / Stalling With No Warning


Nov 2, 2014

We have an F350 at work with a 7.3, I believe it is a 2000. The truck is secondhand to us, although we have had it for a number of years at this point. It has a banks powerpak and transcommand system installed by the previous owner (I got the paperwork from my boss but I haven't sorted through it yet to tell you anymore than that), as well as a pac break exhaust break and a transflow auxillary fuel system.

These were also installed by the previous owner. We do not use the exhaust break due to it getting stuck on/closed (probably an easy fix...it used to work properly we just haven't had a chance to look at it) and the fuel tank was removed when we put a different box on the truck, and was not reinstalled. I can't say whether or not it was removed properly, or whether shortcuts were taken.

The issue:

About a year ago, the truck stalled without warning. No coughing or hiccuping, just suddenly the motor stopped. It restarted instantly, and off we went. This happened again occasionally, but not frequently. Over the last month or so this started happening much more regularly, and we also experienced sudden losses in power for several seconds where the engine seems to return to idle, but does not stall.

We haven't been able to determine any pattern to these issues to try and narrow down the cause.

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Ford Super Duty (1999-2016) :: 2003 F350 - Radio Is Cutting On And Off

In my 03 F-350 my radio is cutting on and off . Have figured out problem is in dash cluster. Which wire do I use to run radio to battery and bypass the cluster???

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Ford Super Duty (1999-2016) :: 2000 F350 XLT Stalling In Drive

Here's what I have 2000 F350 XLT 105000 miles and a 4R100 tranny, was coming home from work no issues, stopped at my mailbox to retrieve mail.

when applying brake, it lunged forward a bit and stalled, I started back up put in drive, stalled again. started back up put in reverse, no issues.

I put in neutral revved it somewhat and it moved forward enough to start the roll down the small slope at my drive, I then started in neutral again as was rolling and then put into drive and drove 1/2 mile down my lane to house. backed up in my parking spot, no problems then shifted to drive and stalled.

Today I dropped the pan and checked the filter as I have read that sometimes they will fall out and cause same symptoms, filter was where it was supposed to be, no easy cure here.

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Ford Super Duty (1999-2016) :: 2002 F350 Stalling Out / Runs Rough Like There Is Air Bubble Then Smooths Out

2002 f-350 diesel 4x4 7.3l. It stalls out a few times lately( and starts right back up) and it runs rough like there is an air bubble then smooths out. Changed 1 fuel filter and the pcv valve. 96,000 miles.

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Ford Super Duty (1999-2016) :: 2002 F350 Stalling - Check Engine Light Came On And Truck Would Not Idle At All

I have a 2002 f350 5.4l that has stalling issues, first some back round. Last week I pulled up the a stop light and the truck stalled I figured it was a iced fuel line as it was very cold so I put a bottle of drygas in the tank. Evidently there was a lot of moister in there because as soon as I started the truck check engine light came on and truck would not idle at all. I got through that tank and am now on my second tank. It is better but the truck will still stall when stopped at light (has never stalled in park or on the road only while stopped in drive) the check engine also light went off halfway through the first tank. What next?

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Ford Super Duty (1999-2016) :: 2006 F350 - Warning Lights With Tone On Startup

2006 350 6.0, on startup the high and low 4x4 and brake lights come on the dash with a constant tone for a minute or two then stop.

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Ford Super Duty (1999-2016) :: 1997 F350 - Engine Stalls Going Down The Road With No Warning

I have a 1997 f-350 crew cab 4x4 w/ off road package and 7.5 fuel muncher power package. My engine stalls going down the road w/ no warning. Sometimes it will start back up immediately, and other times not until i cycle the ignition 6 times or so.it seems to be getting worse as time goes by. Since it started i replaced tps, cap, rotor, plugs and wires. I also replaced fuel tank and pump and filter about 1.5 years ago. Some other issues to clear up, but concerned w/ current problem.

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Ford Super Duty (1999-2016) :: 2006 F350 - Check Gauges / TBC Fault / Warning Lights

Just got a new-to-me 2006 F350 Super Duty XL with the 5.4L V8 and 5-speed auto. I haven't had a full-size truck in a few years and forgot what I was missing!

When I bought the truck, all gauges were inoperative except for the fuel and oil pressure gauges. The previous owner told me they would work intermittently and at some point just stopped. The usual warning lights - ABS, CEL, and "the wrench" - were all lit, and from Googling and searching this forum, it looked like an easy fix - probably a pinched or frayed shifter wire, or possibly a cluster repair.

I took it home and did a self test on the gauges. The "sweep gauges" made everything swing fine, so I was thinking it might not be a problem in the cluster. I pulled the steering column apart, removed the Tow/Haul overdrive wire from the plastic retainer, re-ran it with some slack, taped the end where it comes out of the shifter (even though I saw no breaks/frays) cleaned the connections, gave it a dollop of dielectric grease in the connector, and put it all back together. VOILA - GAUGES and no warning lights! You can imagine the touchdown dance in the driveway.

Fast forward a few weeks and....back to no gauges and warning lights lit. Figuring the overdrive wire had finally given up, I ordered and installed a replacement shifter figuring it was an easy and cheap fix. No joy - same problem. Tried cleaning and reseating the connection. Nothing. I've searched FTE like mad and it seems like 95% of the problems are with the wire exiting the shifter fraying and/or blowing a fuse, but this is a new shifter. I've also checked fuses #2, #24, #33, #36, #41, and #45 (some referenced #19 but I don't have a fuse there). All were unbroken - just put them back in and reseated firmly. I did a code pull via OBD2 and have a "rear catalytic efficiency degraded" code...not sure if that's related, but figured I just had an exhaust issue.

I may take the dash cover off and try to clean and reset the connections on the gauge cluster, as well as do the same for the PCM. Is it possible that the tow/haul overdrive wire to the PCM (where the shifter connects to) is bad? How to test and/or replace if it comes up bad?

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Ford Super Duty (1999-2016) :: F250 Cutting Off When Driving Down The Road?

While driving down the road the truck will just cut off. We wait a few mins and start it again can drive a few miles and it cuts off again. we have replaced the ignition coils and it is still doing this. No codes are coming up to get any idea what it can be?

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Ford Super Duty (1999-2016) :: 2000 V10 Running Rough And Cutting Out When Give It Gas

I have a 2000 Ford F-250 6.8 v10 that is running rough and cutting out when I give it gas but I can turn the key off and turn it back on and it will run right, what it could be?

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Ford Super Duty (1999-2016) :: 2003 F250 5.4 - Starts Cutting Out When Under Load

About 20 miles into it, and it starts cutting out on me under load, over about 1/4 throttle. I baby it a ways further, and park at a wal-mart. Idles fine, but once again, after 1/4 runs like crap, acts like it's back firing through the intake spit and sputtering. Have the wife come pick me up since I was heading to work. Decided to shut it off, and restart, and it acts like its never had a problem.

Was messing with it today, and let it warm up in the driveway. Once it got hot, same story good 1/4 throttle, past that, not so much. Shut it off, started it back up and drove it to see if there's any codes at vatozone. Drove good (laying into the throttle) for about 2-3 minutes, back to same behavior. Hooked up code reader, no current codes, and no historic codes. Although I did notice (actually since I bought the truck) that the check engine light never comes on, even at initial start up. Looking at my spare cluster, it's an l.e.d. So no bulb out I guess unless the led is bad. Truck has around 130,000 miles on it. Everything is stock.

I'm leaning toward a fuel pump, a clogged cat, or a fuel pump relay or cutoff switch problem.. It doesn't have any other issues than that, and has been a good truck for the 10k miles I've owned it... 2003 F250 5.4...

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Ford Super Duty (1999-2016) :: 2006 F250 Cutting Out / Engine Died And Now It Will Not Start

I replaced the head gaskets on a 2006 F250 6.0 Diesel, put it all back together and started it up. It ran great for a lil bit, then it started cutting out. It did this for about an hour then I killed it and it took a little bit to restart it, spinning over and over to get it to run, this took place several times. The engine died and now it will not start. I keep getting codes P2284 and P2290. What could be causing this problem??

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Ford Super Duty (1999-2016) :: 2008 F250 V10 - Navigation / Stereo Display Started Cutting Out

On my way home a couple days ago, my navigation/stereo display started cutting out, and I noticed it only did it when putting additional current load on the system (windows, lights, etc...). I shut the truck off and there wasn't enough juice to start it.

I test at the battery and it is down to 11.4V. I was able to jump the truck and get it going. While running, I only have 11.1V at the battery. I assume this means that my Alternator has taken a dive.

I'm only posting to see if there is something else that I should considering as well... like a voltage regulator or something, but maybe that is built into the alternator?

I'm planning on hitting napa this afternoon to pick up an alternator unless someone tells me otherwise. I'm also interested in opinions on the best alternator to get and/or upgrade.

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Ford Super Duty (1999-2016) :: Stutter And Stalling Over 50 MPH When Hot

Turns out I have a loose injector head. The electrical body on top of the injector has separated from the bottom half of the injector. I do not know which injector it is or what side it is on. I know this is what happened because I found the head of the screw in my oil when I changed my oil for good measure and found the nut stuck to the oil plug.

2004.5 F250 SD XLT 4dr 6.0L
CAI, 4" Straight exhaust
EGR Delete, 6.4 Injector pump
Coolant filtration system.
New injectors al around
New ICP, New IPR, New Oil Cooler.
Recently Bulletproofed on ARP head studs, and the stock Head gasket,
New injector harness and FICM from DieselTech Ron
SCT tuner, running innovative diesel tunes. EGT Sensor
37x13.5r18 nitto trail grrappleers

No, I do not have a bad injector [Or I guess I do!!. This explains why it was testing ok. but still acting like a bad injector] , or a bad ICP. The Head is not leaking nor is the potentiometer [TPS] or CPS bad. All of these things have been replaced. Even the injector harness has been replaced. The only thing I have not done is remove the valve cover and making sure all the injectors are tight.

I recently had a contribution error on cylinder 8. Hence the extensive ends I went to above. The new harness and FICM connectors fixed that part of the problem, but apparently the bucking and stalling were not related to that.

No codes are coming up. I'm running an SCT tuner with Innovative Diesel's Extreme Street tune. 4" strait pipe, S&B CAI, 6.4l Injection pump, bulletproofed with ARP head studs, new oil cooler, egr delete, coolant filtration, EGT sensor, SCT tuner, etc etc. Everything but larger injectors. [was coming next]

The truck runs perfect, actually better than perfect after the harness, TPS repair, UNTIL I REACH OVER 60 MPH. At 60+ it starts bucking until i get below 45-50, then I can get back up to speed but no faster than 60. If I let off it real fast while bucking, it stalls.

Fuel PSI issue? The injection PSI isnt affected. Pulse width, normal.

I commute... [At 60 mph lately...] Sounds like I have a loose injector wire under the valve cover.

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Ford Super Duty (1999-2016) :: Stalling Under Load / Intermittent

My current truck is an early 99 F250, 7.3L diesel, CC 4x4(manual shift transaxle) auto transmission. It is basically stock, with the exception of a hutch/harpoon and a new fuel pump over the winter, an AIS intake. I have a magnaflow exhaust kit in the garage along with bellowed up pipes but have not installed them yet.

Here is my issue. Several times over the last 2 years, the truck will pull a load, or long trip, and with complete randomness, the engine will feel like it has shut off, there is usually a jerk or two, and the truck "restarts" itself and continues on like nothing happened. Last year we drove 1.5 hrs from home with the boat in tow, driving up Snoqualmie pass, and it died completely, no restart. We had to be towed home. It started right up at the shop, so no real clue of what happened.

When this happened, I had the fuel system checked for pressure and replaced the engine fuel filter, and all was good. I also had the Cam position sensor replaced/updated to the new grey sensor. Shortly after, I had the minor jerk/stall occur again, so I replaced the fuel pump and did the hutch/harpoon mod to ensure there wasn't an intermittent fuel pressure loss and that the in tank filters were not clogged.

Last weekend, i pulled my boat to Oregon, and the same "hiccup" happened as I was about 1.5 hrs into my trip. it was fine after that the rest of the 4 hr trip. We also drove back the same route and had no problems.

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Ford Super Duty (1999-2016) :: Stalling Randomly While Driving And Sometimes Not Restarting Right Away - Bad PCM?

I have a 2005 f250 5.4 auto trans and the past few days the truck has been stalling randomly while driving and some times not restarting right away. Now today it stalled a few times. once while driving, once when i sitting in it trying to load up obd2 scanner. I got it home and it started running rough for 2 mins then it would stall out. It did that 3 or 4 times and now it stalled while sitting in drive way and wont start at all. it wont crank. no fuel pump noise any more.

The odometer goes out and just has a bunch of flat lines. I can not get scanner to connect anymore. it never had any codes before when it was stalling. When I could get scanner to work it had 42psi of fuel pressure. battery and starter are good. all the fuses are good and I can hear the pcm relay clicking when I turn the key and swapping relays does nothing. I can hear a very rapid clicking noise from the throttle body area. What that could be? is the pcm fried? what would cause it to fry? how can i test pcm? if get used pcm does dealer have to program it?

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Ford Super Duty (1999-2016) :: V10 Stalling - Banks Exhaust System

Some time ago, stalling situation I had with my V-10 engine in my motorhome.

I received several good suggestions but none of them seemed to work. I took the motorhome to the Ford Dealer and they could not come up with an answer.

As a last resort, I decided to change out the Computer and asked the dealer to order one for me. Ford no longer makes this computer. So, they had to order a re-built. While waiting for the re-built, it occurred to me that I have a Banks exhaust system in the motorhome and I called Banks to see if there was something I should do regarding their system. They simply told me to remove their chip and replace it in the new Computer. Then bring it into their offices to have it flash programed. I relayed this information to the Ford mechanic and he removed the chip. The motorhome ran fine on the original computer with no stalling what-so-ever.

Unfortunately, Ford had already ordered a re-built computer so I was committed to having it installed. I decided to keep the original as a back up. I made an appointment with Banks to have the new computer flash programed to their chip. While I was there, the Banks mechanic told me that it is a common for the chip connections to become dirty and cause stalling. He cleaned the connections and put it back in the motorhome.

I wish, Banks had told me this is a common problem when I first called them. The chip is on the outside top of the computer and is easily removed and installed. Takes about five minutes to clean the connections and re-install.

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Ford Super Duty (1999-2016) :: 2007 F250 5.4L - Stalling When Going Into Reverse

I bought my son a 07 F250. 5.4L and he tells me it is dying on him, it started out with it trying to die when going into reverse, now he can't keep it running much at all. He took it to the Firestone shop and they are telling him one of the camshafts is probably bad... I highly doubt it. And a new 3k motor is what he needs...

The truck has 145k on it and has been well maintained and just had the oil and fluids changed. Air filter is good, battery is new as well. Only thing I can think of is to clean the throttle body and air meter, he lives 200 miles away so it is hard to troubleshoot over the phone. Any pointers to look at? possible vacuum leak somewhere?

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Ford Super Duty (1999-2016) :: Stalling Intermittently After Oil Cooler Replacement

Recently had an oil cooler EGR cooler replaced. On my first big tow broke down on a major highway. Got it towed to the dealership and diagnosed as a blown out IPR screen. Replace the entire IPR and had no problems the entire trip. A few week later I am sensing the same problems again that i had before the major blowout. Randomly while driving down the highway the truck will stall for a half second or so and then kick back in and continue fine. Seems like the truck loses fuel for a second and then regains itself.

And it's not always at speed either...sometimes just coming to a stop I can feel it. Now this has only happened three times in the past 10 days or so but seems like it needs to get addressed. These symptoms are similar to what I experienced before my major IPR blowout. After it was replaced I didn't have any of the stalling problems but its now happening again. Could I possibly have some gunk in the IPR again that's causing this intermittent problem? Or something else altogether?

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Ford Super Duty (1999-2016) :: Idling Rough Then Downward From There No Power / Stalling

I have a 2001 7.3 ford the seal in the turbo went and oil went in the exhaust. lots of oil like 10 quarts. I had a rebuilt turbo installed ran great for 2 weeks then one day out of the blue started idling rough and then downward from there no power stalling etc I have my super chip scanner it read dtcs of 1249 478 1211 and 238. Is it possible the muffler is plugged with oil? or is it and ipr? 193000 miles....

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Ford Super Duty (1999-2016) :: 2001 F250 V10 - Stalling At Stop In Gear

I have a 2001 F250 V10. It idles around 1k and when stopped at stop lights or when put in reverse it stalls. I have replaced IAC, fuel filter, tranny filter, oil filter, plugs, coil boots, tranny fluid, oil, air filter, and PVC along with the PVC hose. I'm totally stumped. It doesn't stall if I do a rolling stop.

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