Ford Super Duty (1999-2016) :: F250 - Door Corner Rattle At Highway Speeds
Jul 2, 2016
My factory-ordered 2016 F250 CC SB 6.2L 4X4 3.73 is about 6 weeks old. Driver and passenger side door rattle noise (in upper back corner) at highway speeds (65-75 mph) has gotten progressively worse over those 6 weeks. See attached video.
Trying to determine if this is caused by:
Door seals: the temperature here in Iowa has dropped from a few weeks in the 90's to the now in the mid-60's.
Could the temperature change have caused the seals to change shape/structure and result in the rattle/noise?
The exterior seal between the front and back doors (attached to front of the back door): mine seems a little loose on top, but nothing that would cause this kind of noise.
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I have a 2011 f250 6.2 cclb and it shakes around 70 to 75 mph. Not terribly but enough to annoy the crap out of me. Now I have put new tires on it recently, new Rancho 9900 adjustable shocks, I have it aligned regularly and tires rotated and balanced every 5000 miles or so. I have had two dealerships look at and my local shop and they can't see anything visibly wrong with it.
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2014 F250 SuperDuty 6.2L gasser, x-cab long bed work truck. 105k miles, original owner, 1 driver, mostly highway miles, well maintained and super clean truck.
First issue occurred at 83k miles, Aug 2016. Warm summer day climbing I-70 in CO, slightly loaded, and just entered the Eisenhower tunnel (11,150' altitude). Lost power, no RPMs - not running, I put it in N and rolled as far as I could. Hazards on and no-where to pull over, hugging the wall and blocking one lane. Power OK - will crank, no fire. 1/3 tank on the fuel gauge and >100 miles distance to empty on the trip computer. Tunnel rescue shut down traffic and pushed me out into the daylight.
After waiting an hour to fill our paper work for disabling the interstate tunnel I returned to the truck which quickly started. No symptoms, no lights, no codes. Topped off the fuel tank after a easy 15 mile drive downhill. Drove another 800 miles symptom free to my destination and checked it in at the dealer. At this time a check engine light had finally illuminated - PO420. I shared the story of stalling out at highway speeds with the Service Writer. Dealer replaced the cats, confirmed fuel pressure OK, computer condition OK, serviced the trans (at my request).
No symptoms reoccurred during the next 20k miles until last weekend. 105k on the OD now. Heading to Flagstaff, AZ on I-40 in similar conditions. Hot, AC running, climbing in elevation, slightly loaded, running on the bottom 1/3 of the fuel tank... Died while cruising at 79 mph. Well, at least this time I wasn't in a tunnel and had a shoulder to pull off on. Deja-Vu - full power, radio on, no engine lights, gauges normal, fuel reads over 1/4 tank, >100 miles till empty on the trip computer - won't start. Cranks, but no fire. Some sputtering during start attempts must have triggered the next trouble code.
Opened the hood, removed the gas cap, let it vent and cool for about 30-40 mins while I took a walk. Returned to the truck which easily started and let me drive to the next fuel station, 30 miles away. This time the check engine light stayed illuminated. It took 24 gals of fuel. Drove 3 more hours and almost 200 miles without symptoms - check engine light still illuminated keeping me curious and fully alert along the way.
Got the codes pulled at a parts store that was open on Sunday. PO300 & PO301. Random misfires and cylinder 1 misfires. Sounds consistent with poor fuel supply? Spent the rest of the day searching forums for any clue to this highway stalling. All I came up with was to clear the computer - disconnect battery, turn lights on, wait 15 mins, reconnect battery, start engine, apply brake, drive, etc. This and another full tank of gas gave me enough courage to set out on my trip home.
Next occurrence was just outside of Santa Fe, NM. Similar conditions again: Hot day, AC kicking, Interstate travelling about 80mph, slightly loaded, climbing in elevation, fuel tank just below half - stalled out. Repeat previous learned routine. Open hood, vent gas cap, walk it off for 30 mins, return to truck, start it up. Drive to next town and top off with fuel about 30 miles away - only took 16 gals! Made it home 4 hours later without stopping. No repeat symptoms, no check engine lights.
The next day a code - PO420. Catalytic efficiency below threshold.
Quick recap:
6.2L gas engine stalling at hwy speeds.
Cruising between 65-80mph
-Interstate travel - no stops between last fillup and stall.
-Warm weather, AC on
-Running on bottom ~1/2 tank
-climbing in elevation, slightly loaded
To clarify: slightly loaded - no trailer, maybe 1,500 lbs bed cargo, mostly wind drag. The most I have pumped into the fuel tank is 29-30 gals or so. I assume I have the 34 or 35 gal tank. Never seen the calculated "distance to empty" below 40 miles.
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I noticed a moaning from the front end a few weeks back and it seems to be slowly getting a little worse. It is only noticeable when I'm accelerating or maintain speed, but as soon as I let off the accelerator and start to decelerate, it goes away. Sometimes, when the truck hasn't been driven for at least a couple hours, I pull away and there is a really noticeable sort of "clunk clunk clunk" but then it goes away and it just moans. I can also hear some noise from the front end at highway speeds, but of course it is hard to hear much else other than engine and road noise from the cab. It's a 2003 F250 with a 7.3 and four wheel drive.
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Have a 15 250 diesel and my drivers side door has a rattle in it. Seems to be coming from around the area were the mirror buttons are. Removed that little panel and applied some silicone around the edges and seemed to work for a bit then back to noise. Seems to go away when cab heats up good or warm outside.
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Ok here goes I dive a 1999 f250 super duty with 5.4 it's automatic 4x4. I dropped my kids off at school and was headed home turned a corner when the oil/temperature light flashed and the truck just quit. I tried restarting it and it just clicked like the battery dead. Had my better half come and jump it. Did not work it would only roll about a half Revolution and stop. So we towed it home where I put the battery on the charger. Now I can't even get it to roll over. And yes there is oil and it did not over heat.
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Just became the proud owner of a used 2011 F-250 Supercab, 6.2L. Overall the truck is great but it does have a-few things that need fixing, the most annoying of which is a knocking sound from the rear passenger side cab corner. Sounds like the exhaust vibrating and smacking up against the floorboard but that's not it. Everything seems tight, even the front suspension.
The only thing I can see that may be the cause is the rear passenger cab mount seems worn. I can rotate the bottom rubber portion without too much effort and when I feel for the top rubber portion all I feel is the metal cup on the top, like the rubber has collapsed and the metal cup is sitting directly on the frame mount.
So... how many cab mounts there are for the Supercab? I think there are two on each side and two in the front. All of the information & videos I've seen describe the locations for the crew cab. Also, is it possible to replace the cab mounts and not have to mess with the ones in the front? I hear those are the real buggers.
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The other day I pulled into the parking lot put it in park and let it idle for a couple minutes, it stumbled and when I started driving off it was missing. I pulled the valve covers off and check the connection.. I drove it home and it had a bad misfire at 1500 RPMs. The truck shook violently at that RPM but when I got it up over 2000 smooths out..
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I have an '04 EX with 6.0. When braking at highway speeds the rear end shudders until I get the truck slowed down some. Around town speeds of 45 or less the problem is almost non-existent. It almost seems to be hydraulic instead of pads/rotor issue. Wouldn't a warped rotor show up at slower speeds as well? I have some good mechanics around, but have never found a great brake shop that I can trust. Go in needing pads and they try and upsell saying this or that is going out.
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Only 2 speeds of the 4 speeds are working on my blower. I was thinking it may be the switch, but someone at the shop told me to replace the blower resistor first. I did that and still only have 2 speeds. Im guessing I need to replace the switch now?
Also, I am having problems with my heat adjustment. I have it set to warm (half way between cold and hot) and out of the blue it will start blowing hot. I turn it down all the way to cold until it blows cold air and turn it back to warm, and it will be fine for a few minutes and start blowing hot again. Vacuum problem? blend door problem? How would I go about trouble shooting this problem?
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Have a 2007 F250 6.0 diesel with the standard issues including misfire at highway speed. Assume the bulletproof kit also cures the stiction problem? in reviewing the threads and looking at the vendors, references are made to fixing the oil cooler issue, egr issue, etc., but no one addresses stiction issue directly.
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I have a question about my 2001 Ford F250 and the scary road sway I experience on the highway.
I thought it was the garbage and nearly bald tires and the fact that the fronts were bigger than the back, (Previous Owner). I went and got new E rated 265's from Discount Tire.
It actually made the swat feel worse. I thought maybe the tire guys inflated them all to 80 PSI as the sidewalls indicated. I check today and found that they went with the recommended PSI on the door sticker. 60 Front and 80 rear. But this is for the Tire size listed on the sticker.
After the tires cooled here at home I increased the PSI to 80 all the way around. I am having trouble finding my specific problem even though there is a lot of talk in many forums about this issue.
If this does not work should I try lower PSI in the rears and leave the front at 80? Should I try a front steering stabilizer shock? I did tighten up the steering box and took the minor slop out of it, Not is just makes it respond to the sway correction quicker.
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So loving my new to me truck. Only has 140K on it. But one thing that bugs me is that with the doors closed tight, when I drive over bumps, they sound like they are not closed. Makes you feel like they will fly open. But when checked they are closed all the way. Is there an adjustment or something that can correct this?
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I have an 05 5.4 f250 that had a stuck injector. I changed plugs before I realized it was injector. After that the truck had a terrible rattling noise. I ended up changing timing tensioners and guides (guide was broken). Started it up and have the same noise, like timing chain is loose.
What I think happened is gas got into oil when injector was stuck. I had key on to pull codes. Then it lost oil pressure?
Could this cause can phases to go bad? Also can I just install lockouts or do I need to replace phasers as well?
Not sure if there's anything else I should check
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I have a "rattle/knock" that I think is coming from the doors on my 2000 F250 SD extended cab. The rattle is only there when the truck is going over bumps....especially closly spaced bumps. My buddy has the exact truck and it does not rattle.
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My 2003 Ford F250 V10 seems to have a vibration, sometimes at all speeds and sometimes at freeway speeds. I replaced front hub assemblies and ball joints and rear calipers last year. When braking i have a vibration in rear as well, which I think is from uneven rotor but can it be causing my vibration? Also sometimes I can smell hot brakes from the rear.
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My truck all of the sudden started overheating when running idle or at low speeds. No towing or anything with 89 degrees outside it can hit max water temp in matter of 2 minutes once at running temperature and standing on red light. I checked the coolant level - looks good and changed the thermostat just in case, but the problem is still happening. The fan is running/kicking in as well when it gets hot.
I'm waiting for OBD2 plug to read the stats from the computer, but what else would you suggest I can check for issues ? Oil temp gets to about 222 and transmission to about 194, but it doesn't keep on increasing. One another thing I noticed is that when I have AC running it will actually pop a overheating message on the display (I don't continue to drive it at that point) and when it gets hot it seems as if it didn't have much power.
I don't know if this is connected, but about two months ago it started blowing black smoke when starting from red light or stop sign or when accelerating with gear reduction. It is a 6.7 diesel one and only has 60k miles on it, so I'm hoping its nothing major.
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I have a 2006 f250 and the heater will blow cold air unless you are driving in like highway conditions. If you stop or drive slow it blows cold air only. What is causing this???
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Vehicle: 2002 f250 xlt 7.3 powerstroke reg. Cab
Issue: door ajar light stays on, power locks on driver and passenger door don't work, radio stays on after truck is off an door is opened.
Events leading up to issue: went to temporarily hook up a wolo dixie horn to see if it worked. Wanted to do it fast so I took + cable, tied one end to the battery terminal and then connected other end to dixie horn relay. I then grounded both negative wires to the truck. One ground on the frame the other I temporarily wrapped around a one of factory ground mounts under the dash. Immediately after doing this the problems stated above started.
How can I fix this. I need to fix this by tomorrow. I have a guy from Craigslist coming to look at the truck. Now the 4x4 issue.
Truck has zf6 manual and the electric 4wd select ****. Just thought I'd list this if it was needed to be known for solutions.
4x4 high light stays on in while 2wd all the time. 4 low will stay on after switching back to 4 high and 2wd but it goes out if I ether stop the truck shut it off then restart it. or back up and slam on the brakes. Also when in 4 high the front driveshaft won't spin. However It will spin when in 4 low.
Another random issue I'd thought I'd just list while I'm writing this.... Cruise control does not work. And when I press the "on" button and the "coast" button at the same time the horn honks.
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How do you get the door chime to go away when the key is still in the ignition?
Also, how do stop the driver seat from moving every time the key is removed?
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I recently purchased this truck and have towed a couple of times with it. It has 98,000 miles and I do not know if the automatic transmission fluid has been changed. Should I have it flushed or drop the pan and change it? I have a lift so doing the change is no problem, although it might be worth it to pay a transmission shop to do it.
Also, I hear what appears to be like a heat shield rattle or something that sounds kinda like an exhaust leak during loaded acceleration. What to look for to locate the noise? One last question, the air bag light is on sometimes then off sometimes. Any known air bag light issues? I love the truck, hate the gas mileage!
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