Ford Super Duty (1999-2016) :: F250 - Brake Caliper Won't Release


May 6, 2016

My 1999 F250 right rear brake caliper will not release. I replaced the caliper, caliper mounting hardware, pads, rotor, emergency brake pads, and I bled the system. For some reason the right rear remains activated when my foot is not on the brake pedal. The other three wheels appear to be functioning normal.

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Ford Super Duty (1999-2016) :: Rear Brake Caliper Locked Up?

About a year ago, I had my right rear brake caliper lock up on my F350 dually. The shop said it can happen and replaced both rear calipers. Last week I started to hear something from the rear and within less than a a few days, before I could get to a shop the noise increased and when I looked the rotor had been gouged on the right rear.

I cannot see the left rear rotor to compare as the wheels don't line up on that side to see through. So my question is this. Could it be the caliper failure was a symptom and not the cause. Maybe a proportion valve or something that could affect the pressure on that one wheel.

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Ford Super Duty (1999-2016) :: Front Brake Caliper Bracket Bolts

I read a reference to the front brake caliper bracket bolts being one time use torque to yield and must be replaced every time they are loosened. Is this true?

This is on my 06 F-350 in my Sig.

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Ford Super Duty (1999-2016) :: Parking Brake Release Under The Dash Way Down Low

The '99 F250 has the parking brake release under the dash, way down low. While I was in the wrecking yard, I noticed many Excursions and Econolines have them on the left, by the parking brake. Whether one of those might work, if I installed it on my '99?

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Ford Super Duty (1999-2016) :: Front Disc Brake Caliper Pistons Won't Go Back In

2001 F250 SD diesel. Brakes have been working fine with no pulling. They just started to squeal recently so I knew it was time for some new pads.

I'm having a problem that seems to plague me often when I try to replace disc brake pads. I can't get the twin pistons to go back in to allow room to get the new, thicker pads in.

I unscrewed the cap to the master cylinder and used a spreading tool (that came in a brake kit from Advance Auto Parts) to compress the pistons. No movement.

I put a lot of force on it. No piston movement.

I unscrewed the bleeder screw and tried again. No movement.

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Ford Super Duty (1999-2016) :: 2007 - Brake Pad Burning Smell - Caliper Dragging

The wife and I ventured out last Friday evening to run a few errands. When we returned to the house and pulled into the garage, we both smelled burning brake pad. I felt the rear wheels, the drivers side was too hot to touch.

Dragging brake caliper. I got online and reserved a drivers side caliper and a set of pads at NAPA. Saturday morning I removed the caliper. Much to my surprise, one of the caliper pistons was broken into multiple pieces.

I took the offending caliper to NAPA and picked up the new caliper and a set of pads.

Side note - NAPA seems to think the 2007 trucks have calipers that mount in front of the axle, not behind the axle. They will try to sell you a passenger side caliper and tell you it is a driver side caliper. It will bolt up fine, but the bleeder valve will be at the bottom of the caliper instead of the top. You'll never get the air out of the caliper.

Got back home, bolted up the new caliper and pads, then bled the system. All worked well.

I decided to throw new pads on the passenger side brakes as well, since I had 2 remaining. I took off the passenger side caliper, much to my surprise I found a cracked and broken piston on that side also! Another run to NAPA to pick up another caliper. Installed, bled the system again, all working well.

Now, I have never seen a cracked and broken caliper piston like this, let alone one on each side of the rear axle. What might have caused this? About a year ago I had a shop install new backing plates. The pads and calipers are about 3 years old, same shop installed those.

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Ford Super Duty (1999-2016) :: Right Front Caliper Sticking / Brake Burning Smell

I know this has been talked about many times and how to solve the issue but thought I would ask some other questions too. Earlier in the summer, I did grease the slider pins as preventative maintenance. I don't drive my truck all that much and when I used it yesterday, (about 30 minute drive) I came home to burning brake smell. I'm wondering if enough heat would cause the caliper to go bad? Should I just grease the pins again or change out some parts?

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Ford Super Duty (1999-2016) :: Replaced 5th Time Rear Brake Caliper And Slider?

one of my f350 super duties has had the right rear brake caliper and slider replaced 4 times in less than a year. it has just gone for the fourth time today. i called ford who, after a long phone call, said it could be the metering valve. i have looked everywhere for this valve.....no luck. so i called them back and he said it was part of the HCU. after a few minutes, he finally told me it was also called the ABS module.

my question is..........can i just replace this metering valve or do i have to replace the whole unit?

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Ford Super Duty (1999-2016) :: Getting Front Brake Pads Into Caliper - Springs Kept Popping Out

03 f350 4x4. New front calipers and pads.

Wondering if there's a 'trick' to getting the front brake pads into the caliper . Those damn springs kept popping out. I'd get three of the four ends into place in the pad holes then one would pop out while I'm trying to get the fourth in.

After about a hour of trying every different way that I could think of, another set of hands came by and with four hands holding things in place, it finally did the trick.

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Ford Super Duty (1999-2016) :: 2001 F250 - Left Rear Caliper Starting To Hang Up Again?

I have for the 4th time in a little over a year developed another issue with a rear caliper hanging up last year i ended up replacing both rear calipers with reman. from NAPA. 3 months ago i had to replace the right rear again. Now currently i am having the left rear starting to hang up again. I've done a fluid flush and everything. I'm kind of at a loss. I don't normally have this much trouble with brakes. Some of the symptoms that go along with this are a spongy pedal and inconsistent brake feel just like when you have air in a line.

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Ford Super Duty (1999-2016) :: 2000 F250 - Front Passenger Side Caliper Keeps Locking Up

I have a 2000 f250 4x4 with 4 wheel abs. The front passenger side caliper keeps locking up while I'm driving and won't release and when I hit the brakes it pulls hard to the drivers side. I have put two calipers on the passengers side and put new brake lines on.

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Ford Super Duty (1999-2016) :: 2003 F250 4x4 - Left Rear Caliper Sticking After Replacing

Two weeks ago did a road trip to NH from RI and i heard a slight dragging only at low speed (10-15mph) in my left rear tire. figured the caliber was dragging a little, it was. Before arriving in NH the brake light came on. Long story short i get back to RI and the left side noise gets worse and starts to lock up. I finally replace the rotor which was warped, pads, and caliper which was bad.

Was driving it same day and still here the same dragging and screeching noise and the brake light is still on. On my way home the left side locked up at low speed without hitting breaks and slid the truck, mid you all parts are new on that side. I am not sure what it could be at this point something in side the axle?

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Ford Super Duty (1999-2016) :: 2012 F250 - Parking Brake And E-brake Adjustment?

The problem is I haven't seen one for a recent (2011+) SD. I don't see anything that resembles a rear drum. They look like 2 huge regular disc brakes.

I live on a hill. My old man taught me to put the trans in neutral, autos and manuals, put the ebrake on and make sure it holds the vehicle, then put the trans into park or 1st gear. This way the weight of the vehicle doesn't rest on the transmission.

How do I adjust the Ebrake? It's ALMOST holding the truck, just needs a minor tweak. I don't see the dust cover the write ups described at all. The one that reveals the Star Wheel. Are they different on these years then prior SD's?

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Ford Super Duty (1999-2016) :: 2004 F250 - No Brake Lights?

I have an 04 F250 with no brake lights. However the third brake light works. I've also noticed that my trailer brake lights don't work either. I do have all my turn signals and running lights. Another issue that could be connected is I have one out of four hazard lights. When I push in the hazards my front passenger blinker works but none of the others. Could this all be due to a relay switch?

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Ford Super Duty (1999-2016) :: F250 - Brake Light Stays On

The brake light stays on all the time. It started 5+ years ago going out intermittently, then began going out more frequently for longer as the years went by, until now, where it stays on continuously (except for one small miracle where it cam back on during a short drive around town). I don't normally care if it stays on, but for the first time in 7 years I'm going on a long road trip and can not engage cruise control with the light on.

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Ford Super Duty (1999-2016) :: 2004 F250 - No Brake Lights

Bought an 04' F250, looked good but definitely not well maintained. Have replaced tranny temp sensor, thermostat, fuel filters, air filter.... Etc. heads have been redone and new studs installed , Egr delete, new oil cooler, flushed cooling system. Now tonight coming home noticed the brake lights aren't working, all 3 are out... fuses are good. I've heard multifunction switch or brake switch.....

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Ford Super Duty (1999-2016) :: 2011 F250 6.7L - Third Brake Light Went Out

The third brake light (on cab) went out and I can't seem to find which bulb to get to replace it. Are they the same as the 2 Taillight bulbs on the bed?

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Ford Super Duty (1999-2016) :: 2014 F250 - Can Add Brake Controller?

I am looking at a 2014 f250, if has all of the options I want on a truck except the brake controller. Can a brake controller be added to this vehicle ? is it already wired for and do you just remove the blank plastic and pop in ? one ?

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Ford Super Duty (1999-2016) :: F250 - Replacing Brake Lines

I plan on replacing the brake lines on our 1999 Ford F-250 Super Duty. The rear line blew out right by the hose, on the framerail. All five lines, all five hoses. What size lines? Looks like front two are 3/16", rear two over the axle are 3/16", and the rear line in the frame is 1/4".

We are removing the bed (2013 bed) to make things easier. I am thinking fuel lines and parking brake cable while the bed is off. I have stainless steel hoses from KLM performance and I am also planning on replacing the rear rubber hoses. Obviously I'm using nickel copper line. There shouldn't even be an option for other brake line.

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Ford Super Duty (1999-2016) :: F250 - Emergency Brake Cable Broken?

1999 F-250 ... How does one replace the emergency brake cable? The cable in the '99 F-250 I recently bought broke.

The cable was sticking when I got the truck. I like to use the emergency brake every time I park. The previous owner(s) didn't use the emergency brake and the cable had frozen up.

I tried using it every time I parked. I could tell it was frozen, but I was hoping it would loosen up. It held a little bit when I used it; but soon it just broke.

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Ford Super Duty (1999-2016) :: 2008 F250 - Parking Brake Adjustment?

How do I adjust the parking brake on my 08 F250? It's not holding when my truck is parked on a hill.

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