Ford Super Duty (1999-2016) :: Crunching / Clunking Noise Coming From Passenger Front Suspension
Jun 4, 2013
2012 truck, started making a noise today. I cannot tell what it is, but seems to be coming from the passenger front suspension, its a crunching/light clunking sound, happens when going over bumps, when the truck pitches one way or the other turning, and coming to a stop....
Truck has 6k miles, I did a quick visual inspection this afternoon, didn't notice much, but the sway bar endlink looked a bit odd though, not sure if normal, its gota little bend too it and seems to just contact the vac line mounted behind it, seemed unusual...
Maybe its its just one of the crappy rancho branded shocks is junk?
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I thought there was a v10 specific superduty section like how the psd does, but my thread went in the "performance, engine, troubleshooting" section.
I wanted more exposure than that particular small viewed area.
I don't have a video of the noise, but my 99 f450 v10 5spd has some iffy noise coming from the front. I've read so many threads on this and they either end with "my motor had 1-2-3 bad pistons" or "my flexplate was cracked" and all that dealt with chain tensioners were never finished.
I know what piston slap sounds like (worked on many cobras and lightnings with forged pistons that had it) and have experience with bad wrist pins and broken piston skirts, and this noise doesn't sound like any of it.
Noise is a loud clicking/clunking/Detroit diesel idle noise. When you rev the engine up it doesn't lighten or get better, only worse as rpm goes up. Oil is terrible looking, I'll be getting that changed this week.
Story on truck. I've had this thing for 4 years with blown motor. I got a buddy that acquired a parts truck and he said it ran good. I dropped my truck off and he swapped the engine. I got my truck back running, but with this engine noise. He said it needs to get run some more and change oil.
I think it's timing tensioners, my buddy says it will come out of it, a mechanic friend says it's going to blow up "because they all do" and I don't really want to replace the engine again.
If it's tensioners, how big of a job is it. I have the cam clamps and crank stop and the ford tools to make sure crank and cams don't rotate while apart.
I'm just 650 miles from my truck and may need someone else to do the work. Which sucks.
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2002 F-250 7.3 4x4 ...
I have a rattling noise coming from the front suspension (both sides) when going over small bumps. Most people point to ball joints, but I find my case odd because I just replaced
Upper/Lower ball joints
Track bar
Tie rod ends
Shocks
Front U joints
Drag link
I did not touch the leaf springs or the sway bar, except to grease the links, which otherwise looked good.
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So, I have this problem that comes back when the temperatures drop below about 20 degrees F. The truck is a 2012 F350 diesel with 15k miles and has done it since it had 3,000 miles on it. When turning in an intersection, or just moving the steering wheel left to right, it makes a clunking sound up in the front steering area and you can feel it a little as well. I have taken it to the dealer and they tightened the body mounts, but that did nothing. Once it warms up, the sound is gone.
This, coupled with the rear end clunking loudly over every bump and pothole when it is cold out, makes this truck a real noisy/annoying vehicle in the winter.
Here is a video of the steering noise, it is louder in person: [URL] ....
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My 11 cc lb 4x4 6.2 has a clunking/loose sound coming from the front end. It is prominent when going over small/medium bumps but not so much large bumps. I have had my local dealer and a couple local shops look at it and they all say everything checks out. It definitely seems like something is loose in the front suspension. I just put new Gabriel max control shocks on all four corners. I have no play in wheel bearings or ball joints. Tie rod ends also look fine.
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I just purchased my first VW, a 2012 Tiguan SE in Night Blue Metallic. The level of fit and finish, handling, and general feel are miles ahead of my old '04 Jeep Liberty.
Anyway, I've had the car for about 250 miles and have noticed a clunking/rattling noise coming from what sounds like the front passenger side suspension arm. The noise is fairly quiet but seems to consistently happen when turning left over uneven pavement.
I plan on taking it to the dealer this weekend and it is only a minor annoyance, but a shame since the rest of the vehicle is so quiet and refined.
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I have a new 2016 F250, few months old, loving life. I noticed a weird noise/feeling when I am making turns while going over a bumps. There is a left hand turn on my way home that I take every day at approx 15 mph. There is a dip in the road and I can feel a weird grind kinda feeling through the gas pedal and a noise from the front right suspension. Being a brand new truck, I'm not sure what the deal is, or if I'm just overly critical.
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My front driver side wheel is making a clunk noise when I hit a bump. I replaced the wheel bearing hub assembly and discovered both axle seals were bad.
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So to start at the beginning.... Traveled across Canada East to West towing 11000lb travel trailer, no problem. Have used 4x4 in a few campsites to pull out of a pitch without spinning the wheels and causing damage to the site when it has been really wet. All good.
Got to Banff in December and the town was an Ice rink, engaged 4x4 and all good. Crossed the Rockies and the 4x4 starts making grinding noises. Up and down some mountains and squeaking, grinding noise then clunking.
I have manual hubs, disengage and the noise all goes away. Engage 1 hub and no noise. Engage both hubs, noise back.
I bought some needle bearings and went to swap them. Got hubs apart and they look good. No scoring on the drive shafts. They are not dry, but as I have them open, repack them with grease anyway.
Do more research... Remove ABS sensor and repack main bearings with grease. (broke one sensor pulling it out, too cold plastic brittle oops). Still clunking noises.
The universal joints look good, doesn't appear to be any play in them. However, the axle seal (knuckle seal) (F81Z-3254-CB) does move around a lot in it's metal casing. It is tight on the shaft, but with the hub off, I can move it in and out, and move it side to side. If I had ESOF hubs I guess they would not be locking as I'm sure there would be no vacuum in there!
Question is then, would this seal be allowing the universal joint to wobble under load in 4x4 mode? Would this wobble be the cause of the rumble? As it is labelled as a seal and not a bearing, I wouldn't of thought this would have been a loaded point, and the weight would have been taken by the associated bearings and it could be run without this seal? But if it is not this, then I'm still looking for a clue as to what is making the rumble....
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I bought a 2000 F250 V10 Super Cab. Oddly after a few weeks it has grown on me. There has been a clunking noise out of the right front over bumps. I traced it to a bad axle bearing. The u joint moves up and down about a 1/2 inch. Besides pulling the hub/bearing assembly out and removing the axle are there any surprises getting the old bearing out?
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So on my 2003 F250 SCLB 4x4, I I was driving 70 or 80 miles to Huron in Ohio, to pick up a boat for a buddy with my truck. On the way up I heard a new clattering noise coming from the suspension or drive train, and we couldn't figure out what it was. After picking up the boat and coming back home without a problem, I looked under the truck and couldn't see any U-joints loose, But I saw that my right rear backing plate was disintegrated and gone. I took the truck to the shop and they said that the noise I'm hearing is the guts of the emergency brake pads and pins bouncing around in there when I drive and that my rear wheel could lock up at any time.
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I have a noise with my new (2.6k miles) 2000 Diesel F250 Crew Cab. When I make low speed, right turns while crossing any type of depression in the road I hear a loud knock as if the left shock is bottoming out. There's an intersection near my house with runoff depressions across the road, I almost always hear the noise when making that turn. I've occasionally heard it coming from the right side when making a left turn.
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I've been noticing a low pitched humming noise coming from what sounds like the passenger side of the engine. it happened only occasionally at first but within a week of first hearing it, it is now almost all the time. here is some specifics...
-the noise always starts about 2 or 3 seconds after starting the engine.
-the pitch or loudness does not change with increased rpms or with truck in gear driving.
-the noise randomly stops for no given reason whether driving or idling then starts back up again.
-there are no performance issues while making noise, no dip in rpms, nothing. still runs the same
I've listened with the hood up and cant identify where the noise is coming from. is this something i need to get fixed asap or no? I've got a 2001 f250 5.4 with a manual tranny ....
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2004, 6.0, 96,000. I noticed a occasional clunking under the passenger foot area. The exhaust pipe is loose at the turbo connection on top the engine. It is swinging L & R & hitting the spring hanger & transmission cross member. Is there a rolled pin, dimple or other alignment device at the flange at the turbo???
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With the front hubs locked locked I get a ticking noise out of the front axle almost like there is rocks in the hubcaps. But unlock the hubs and the noise goes away. Also, if I put it in 4 wheel with the hubs unlocked i get no noise.
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I have a 2003 F-250 6.0L 2WD and I recently noticed a rattling thumping noise under the front end on the passenger side. I noticed the rattle shortly after I got new tires, which are a hair bigger than the tires I had on it before. I thought it might be my new tires rubbing since they were bigger but then I noticed the rattle when I had my wheel straight and also when not moving at all. I've been driving it for a couple of weeks now with this rattle and I've been able to determine that it rattles most when I am going downhill and turning to the left putting more of the weight of the truck on the front right suspension components.
After reading several threads my first attempt to find the problem lead me to the discovery of a worn sway bar bushing. I thought this was for sure the problem and replaced both bushings and end links. But the rattle didn't go away. Then I thought maybe it was a bad wheel bearing so I replaced the wheel bearings in both front wheels. Still no change. Lastly, I happened to find a loose ABS line in the front right wheel well that was no longer secured and was banging against plastic. I secured that and still no change. All the bushings seem to be in good shape so I am considering taking it to a mechanic since I don't want to just replace everything hoping that it solves the problem piece by piece.
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2004 F-250 FX4 SB 5.4 V8 140k
Issue: rattling/clicking noise from passenger front wheel area at speeds lower than 15MPH, made worse under light braking and/or turns to the right.
Clicking sound is speed dependant.
Spindle? Hub? Balljoint? Sway joint? Rotor Issue?
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I have a 2001 f350 4x4 with7.3 diesel...I have recently noticed a low grind like noise coming from the right front. I have troubled shot the issue and I am 100% sure it is the wheel hub assembly. Did I mention I am running 37x13.50 tires..and now you say no it is the hubs...and they are the original hubs. My question is every thing I look for shows ABS is on my truck... I look at the hub and don't see it.. so with the Dana 60 front does it have ABS or not? Also, should I go motorcraft, Timken or moog wheel hubs?
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I have a 2002 F-250 7.3. I was driving home from work on Tuesday (highway), I heard an intermittent noise coming from the front end, sounded like a rubbing/grinding noise. Yesterday on my way to wok, same thing, on and off. Yesterday on my way home the noise was constant, didn't go away. The noise comes at about 45mph and stays until I'm back under about 45mph, so mainly just on the highway. I put the truck in neutral and let off the pedal and the noise is still there which tells me it isn't engine related.
Yesterday after work I jacked up the front end, spun the tires, no noise. No play in the tires top/bottom or side/side. Took the tires off and what I did notice is the right axle u-joint is shot. I am hearing the noise in 2wd so I don't know if its the u-joint that's making the noise. Could it be a bad wheel hub bearing? Is it the u-joint? Maybe needle bearing??
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we've had a bunch of snow this week and I've been driving around with my hubs locked in. today I noticed when I was slowing down to pull into my driveway I could hear a slight squeaking sound(sounded like a squeaky belt) coming from the front.
I verified it was coming from underneath the truck behind the engine compartment so I unlocked the hubs and went for a drive, the sound was gone. I crawled underneath and turned the front driveshaft by hand and I could hear a slight rubbing sound at the back of the pinion. The bearing doesn't have any play in and there are no leaks. What is going on? Could the bearing be starting to fail or could the rubber seal around the pinion have some grit in it causing the noise?
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Have an 03 f250 6.0L and the tie rod from pitman arm moves easily and there isn't a steering stabilizer, noise got worse after I put new tires on front but it's a loud clunk that I can feel. I've replaced the sway bar bushings and end links. Would the worn tired rod make that noise or would it be ball joints?
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