Ford Super Duty (1999-2016) :: Clicking Noise From Front Axle


Mar 31, 2017

I have a slight problem and don't know how serious it is. I own a 2003 F350 with a lift kit. After my drive shaft shattered last September. due to a U-Joint a clicking noise started up in the front axle area after we locked the hubs so we could crawl it down the road out of traffic.

What would be the likely causes and how much would a typical repair/replace cost?

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Ford Super Duty (1999-2016) :: Ticking Noise Coming Out Of Front Axle

With the front hubs locked locked I get a ticking noise out of the front axle almost like there is rocks in the hubcaps. But unlock the hubs and the noise goes away. Also, if I put it in 4 wheel with the hubs unlocked i get no noise.

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Ford Super Duty (1999-2016) :: Terrible Noise When Hit A Bump / Front Axle Shaft Removal

I have a E99 F350 7.3L 4x4 I know some or most of you have already probably replaced this part and or pulled a front axle shaft out. So here is my question...In the pictures provided you can see what I think everyone is calling a "Dust Seal" and as you can see it is bad and making a very terrible noise when i hit a bump...I was wondering what parts I would need to replace this seal? I tried looking it up and just get lost in all of the other things....I have found write-ups for the axle being removed while changing ball joints but none by it self to just replace this seal.

[URL] ....

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Ford Super Duty (1999-2016) :: 2000 - Front Axle - Hub Makes A Slight Metallic Grinding Noise About 1/2 Way Around

I am in the process of replacing the front hub seals so my ESOF works again. I tested both front hubs with a mityvac and neither one of them holds any vacuum at all. All the lines are good, and the pump and solenoid seem to be working fine.

I have the driver's side apart and I have a couple of questions.

What's a good source for the vacuum seal? I've checked rockauto, riff raff, and diesel o-rings. Diesel o-rings has it, but the description says it's only for 2003+ Excursions so I didn't order it.

There is no yellow o-ring anywhere on the hub. I assume that someone forgot to put this o-ring back in and this is why I don't have ESOF? I guess what I really want to know is that there isn't some 2000-specific thing where there's no o-ring, right?

After I got the hub off, I spun it around on my workbench and it doesn't sound good at all. It makes a slight metallic grinding noise about 1/2 way around. I assume this isn't normal? AFAIK these are all original parts - but the missing o-ring means to me that someone already had it apart.

There was a lot of water intrusion and rusty colored grease but nothing was dry, the needle bearings were intact and the shaft isn't scored at all where the bearing rides. I'm hoping new seals and good cleaning and it should be good as new. And then it's off to the next side.

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Ford Super Duty (1999-2016) :: 2000 F250 - Clunking Noise From Right Side Over Bumps - Front Axle Bearing

I bought a 2000 F250 V10 Super Cab. Oddly after a few weeks it has grown on me. There has been a clunking noise out of the right front over bumps. I traced it to a bad axle bearing. The u joint moves up and down about a 1/2 inch. Besides pulling the hub/bearing assembly out and removing the axle are there any surprises getting the old bearing out?

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Ford Super Duty (1999-2016) :: 2003 - Clicking Noise Form Front While Driving?

2003 F350 4.4 5.4L auto. The front hub assemblies, seals, axle ujoints and upper/lower ball joint were all replaced. I bought all the parts gave them to the mechanic and told him if there's problems call me. I took a week off went to MS and he never called. I go to get truck he tells me, the bearings in the hubs are not spinning freely causing the axles to spin. I checked the hubs they are in the unlock position (Warn manual hubs). Originally auto hubs. Now i have the whole front diff spinning and the front drive shaft is spinning too. Clacking and clicking from the front wgen driving. Oh he said the front drive shaft ujoint was bad also. I paid $600 to have it all replaced and i get it back wrong. Is there something i need to check on the hubs that he maybe did wrong? Or is it possible i was sold the wrong hub assemblies?

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Ford Super Duty (1999-2016) :: F450 V10 - Loud Clicking / Clunking Noise Coming From The Front

I thought there was a v10 specific superduty section like how the psd does, but my thread went in the "performance, engine, troubleshooting" section.
I wanted more exposure than that particular small viewed area.

I don't have a video of the noise, but my 99 f450 v10 5spd has some iffy noise coming from the front. I've read so many threads on this and they either end with "my motor had 1-2-3 bad pistons" or "my flexplate was cracked" and all that dealt with chain tensioners were never finished.

I know what piston slap sounds like (worked on many cobras and lightnings with forged pistons that had it) and have experience with bad wrist pins and broken piston skirts, and this noise doesn't sound like any of it.

Noise is a loud clicking/clunking/Detroit diesel idle noise. When you rev the engine up it doesn't lighten or get better, only worse as rpm goes up. Oil is terrible looking, I'll be getting that changed this week.

Story on truck. I've had this thing for 4 years with blown motor. I got a buddy that acquired a parts truck and he said it ran good. I dropped my truck off and he swapped the engine. I got my truck back running, but with this engine noise. He said it needs to get run some more and change oil.

I think it's timing tensioners, my buddy says it will come out of it, a mechanic friend says it's going to blow up "because they all do" and I don't really want to replace the engine again.

If it's tensioners, how big of a job is it. I have the cam clamps and crank stop and the ford tools to make sure crank and cams don't rotate while apart.
I'm just 650 miles from my truck and may need someone else to do the work. Which sucks.

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Ford Super Duty (1999-2016) :: 2004 F250 - Rattling / Clicking Noise From Passenger Front Wheel?

2004 F-250 FX4 SB 5.4 V8 140k

Issue: rattling/clicking noise from passenger front wheel area at speeds lower than 15MPH, made worse under light braking and/or turns to the right.

Clicking sound is speed dependant.

Spindle? Hub? Balljoint? Sway joint? Rotor Issue?

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Ford Super Duty (1999-2016) :: 2015 - Front Axle Leaking A Lot?

I have a 2015 F250, cc 4X4 PSD. It has 22,000 miles on it. I notice a small quarter sized drop of oil after it is parked by the right side front wheel. It is coming from behind the dust cover and universal joint where the axle goes into the tube. I dont know how long it has been leaking. My issue is I am about 800 miles from home on a camping trip, have to go back to work Monday, and lcoal dealer here can't take it in till next week. So, if the hubs are not locked and the truck is in 2 wheel drive, the gears shouldn't be turning right? I assume it is ok to drive home. I didn't want to pull the plug and check the fluid because if any runs out and leaves a stain on the cover, I don't want ford trying to deny warranty claiming I messed with it first.

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Ford Super Duty (1999-2016) :: Leak In Front Axle Shaft

Check out the pics. 99 f250 4x4. I have a leak in my front axle shaft. It looks like it is coming out of the dust cap on the end of the front shaft. I am pretty sure it is differential fluid from the smell. Is there a seal before the dust cap? Is the shaft hollow with fluid in it? I thought it was just in the differential and if it leaks it is at the seals where the axle goes into the differential not at the otter end.

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Ford Super Duty (1999-2016) :: Front 4x4 Axle Still Turn When Unlocked

I am not up on the exact operation of the hub lock/unlock on superdutys but when following them, I can see the front axles still turning with the wheel. So even with them "disengaged" they still turn with the wheels?

If that is the way they are designed to do, why? Seems like efficiency could be gained by having them actually disengaged when not needed. And save wear on the inner housing seals.

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Ford Super Duty (1999-2016) :: Front Axle Seal Leaking?

I noticed the other day after my truck was parked on a bit of a angle there was diff oil from the passenger side on the ground. reading a bit on here i learned the axle seals are way in the front housing close to the front diff. and yesterday driving a heavy load around my front brake driver side got stuck on a bit and over heated and was smoking, couldn't even touch the rim it was so hot. anyway about this axle seal i got the hub off right now but cant seem to pull out the axle assembly through the knuckle but i see i have to pry and most likely wreck that seal. Looking for a link of piuctures or how to replace the axle seals in the housing.

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Ford Super Duty (1999-2016) :: 2006 - How To Tighten Front Axle

It's the Right Front Axle Shaft on my 2006 F250 where it goes into the Hub/Bearing assembly.

Seems way to loose to me but after I removed the Lock-Out, I discovered the Axle Shaft is held in by a Snap-Ring not a Nut (WTF) so how do I get this tightened up

Also it's my understanding (I didn't remove) between the Axle & Steering Knuckle there's a rubber O-Ring. Could all this play be from that O-Ring being wasted Although that doesn't seem likely to me, Iam worried what's wrong

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Ford Super Duty (1999-2016) :: Front Axle Shaft Wiggle

So the other day I took my locking hubs out and cleaned them really good. When they were out I noticed I could grabs axle shafts inside the hub and wiggle them quiet a bit. Is that normal?

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Ford Super Duty (1999-2016) :: Front Axle U-Joints Rusted

I have my front axles out to replace the U-Joints but they are rusted in there. Even the C-Clip is fused/rusted in place. I use my flat wheel grinder and ground out the C-Clips but the U-Joint caps wont budge. Been soaking in penetrating oil too. Any way other than drilling them out?

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Ford Super Duty (1999-2016) :: 2005 - Oil Leak From Front Axle?

I have an F250 4.2 diesel 4x4 double cab. Its a2005 model. I noticed an oil leak from the front left axle. It looks like its leaking from the axle tube. See pic attached. Is a seal probably worn? How big a job is this to fix.

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Ford Super Duty (1999-2016) :: 2008 F450 - Front Axle Removal

How do I get the front axles out of of the knuckle? It seems like the seals are holding them in? Is there any trick to to getting them out,I am trying to do my ball joints

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Ford Super Duty (1999-2016) :: Front Axle Spins While On Ground In Park

I'm trying to figure out how much of my front end I need to rebuild. 130,000 mi on the truck. About 1/2 of those miles are off road. 2008 F350 FX4. Stock. Original front wheel bearing unit and hubs. I was under the truck today and before I put it on jacks I decided to see how much play was in the front end components.

I noticed when checking out the passenger side front axle at the u-joint that I was able to spin the whole u-joint and bearing with the wheels still on the ground. I wasn't able to do the same for the driver's side. Both hubs were set to auto although I know that the ESOF doesn't work. Is this normal? Am I supposed to be able to spin the axle with the wheels on the ground?

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Ford Super Duty (1999-2016) :: Right Front Axle Seal Leaking Continuously?

99, F250, 4X4, V10, 72,000 miles. I have had the front axle seals replaced three times in the past 3000 miles, and the right continues to leak. My mechanic screwed up three times?

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Ford Super Duty (1999-2016) :: F250 - Leak In Front Axle Shaft

Check out the pics. 99 f250 4x4. I have a leak in my front axle shaft. It looks like it is coming out of the dust cap on the end of the front shaft. I am pretty sure it is differential fluid from the smell. Is there a seal before the dust cap? Is the shaft hollow with fluid in it? I thought it was just in the differential and if it leaks it is at the seals where the axle goes into the differential not at the otter end.

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Ford Super Duty (1999-2016) :: Right Front Axle Seal Continues To Leak?

99, F250, 4X4, V10, 72,000 miles. I have had the front axle seals replaced three times in the past 3000 miles, and the right continues to leak. My mechanic screwed up three times?

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