Ford Super Duty (1999-2016) :: Burning Smell While Towing Uphill


Jun 19, 2015

For the first time while towing a bumper pull trailer, started getting a very strong burning smell, only while going up decent size hills. After the climb, smell goes away. Kind of smells like burning rubber or wiring, but that should be constant and not just while up hill.

Checked tranny fluid and it didn't look burnt or low and never saw visible smoke. Have seen this discussed before but with no definitive conclusions. Truck has 150K on it and has long ago lost most of its towing power and the hills also drop the speed to around 45mph from 70 when I hit the big ones.

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Ford Super Duty (1999-2016) :: 2001 - Overheating When Towing Uphill?

I have a 2001 excursion 7.3 4x4 with the 6.0L trans cooler. It is over heating when heavy, uphill towing is under way. I am guessing that my computer has been reprogramed at some point and more fuel is being injected than the radiator is designed to cool. I know my trans cooler is clean. I have tried cleaning the radiator and intercooler with a garden hose. I am considering a hood scoop or some sort of vents in the hood. When it over heats I turn on the heater and open the hood and the engine temps drop in just a few minutes so I believe that the engine needs more cooling or I need to slow down a bit on hills. Any other cheap fixes to get more air in to cool things under the hood more?

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Ford Super Duty (1999-2016) :: 2006 - Tranny Slipping While Towing Uphill

'06 Power Stroke/136k miles.

This last weekend I was towing my rzr up hill and the tranny slipped, lost power, and the "Wrench" check eng came on. I pulled over, checked my fluids, checked for leaks, checked for smells, couldn't see anything visibly wrong.

Turned it back on and no other issues on the way to the camp site. On the way home, days later, same thing happened twice. Is the tranny going bye bye? Would it be worth it to get a flush for the possibility it just may be the fluid and maybe some sediments or something of the sort?

AND the bigger question is, if it is the tranny, should I trade this POS in, or replace the tranny? It has had a few problems lately with the turbo. Needs a new AC compressor. I didn't do much homework or know about the 6.0's before I bought this truck. After I bought this truck last year I heard about all the problems the 6.0's have and wished I would have went another route.

I can turn a wrench pretty decent (Aircraft Mechanic) but I have very little knowledge on vehicles, let alone this POS. I am apprehensive about doing a transmission or any big components without assistance. This is why I am trying to decide what the best option would be for the long run.

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Ford Super Duty (1999-2016) :: Heat From Hub / Brakes Burning Smell

I have a 2000 F250 SD 4x4. I noticed the other day that after driving the truck for 10 miles or more and then stopping and getting back in it feels like the parking brake is on. I drove the truck home and on my way back I smelled brakes burning but it wasn't pulling while driving or braking. When I got home I put my head in the wheel well to get a look at the brakes on the drivers side it seemed ok, but when I did it on the passenger side it was hot as Hades! It's been my experience that if the caliper is hanging up it will pull either while braking or regular driving. I just want a better idea before I go ahead and buy a new caliper and hose and tear the dang thing apart.

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Ford Super Duty (1999-2016) :: Burning Smell Like Rubber Heating Up?

I just got this truck and didn't have any strange odors other than brake caliper which got replaced immediately. I got 4 new Mastercraft AXT tires last week and two days before that I got a muffler installed. I put a flowmaster on it (black) Now if I drive it about three four miles, I get a smell coming from somewhere which I can't locate because nothing is hot and it goes away within a few minutes so I cant pin point it. At first i thought it smelled like rubber heating up, but now not sure. I may take it back to tire dealer and have him check all the tires for balance. I had them do an alignment, so I would hope it isn't that. The smell came with the new tires I think....I had the exhaust worked on two days prior to that and didn't notice anything after that. I haven't checked anything else, but there isn't anything hot when I jump out and start sniffing around. Would tires do that if NEW or out of balance?

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Ford Super Duty (1999-2016) :: Burning Smell Coming From AC Vents For About A Minute

When starting up my 2011 F-250 Gas, I have a burning smell coming from my vents for about a minute then it goes away. It smells like new electronics. My A/C seems extra cold as well. We just got back from a 3800 mile vacation. Its been going on now for about 3 weeks and never changes...

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Ford Super Duty (1999-2016) :: Burning Wires Smell Coming Through Vents

So just about every trip that's over 20 minutes I'll get a smell, seems like it's coming thru the vents and it smells like burning wires or like you turned on your heat in your house for the first time of the year.... Is this normal??

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Ford Super Duty (1999-2016) :: 2004 - Burning Smell And Shut Down - Stalls While Driving?

I have an 04 f250 with a 5.4 I smelled something like burning and the truck shut down. the fuse panel was warm. after a min or so it starts back up never know how far till it stalls again.

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Ford Super Duty (1999-2016) :: 2007 - Brake Pad Burning Smell - Caliper Dragging

The wife and I ventured out last Friday evening to run a few errands. When we returned to the house and pulled into the garage, we both smelled burning brake pad. I felt the rear wheels, the drivers side was too hot to touch.

Dragging brake caliper. I got online and reserved a drivers side caliper and a set of pads at NAPA. Saturday morning I removed the caliper. Much to my surprise, one of the caliper pistons was broken into multiple pieces.

I took the offending caliper to NAPA and picked up the new caliper and a set of pads.

Side note - NAPA seems to think the 2007 trucks have calipers that mount in front of the axle, not behind the axle. They will try to sell you a passenger side caliper and tell you it is a driver side caliper. It will bolt up fine, but the bleeder valve will be at the bottom of the caliper instead of the top. You'll never get the air out of the caliper.

Got back home, bolted up the new caliper and pads, then bled the system. All worked well.

I decided to throw new pads on the passenger side brakes as well, since I had 2 remaining. I took off the passenger side caliper, much to my surprise I found a cracked and broken piston on that side also! Another run to NAPA to pick up another caliper. Installed, bled the system again, all working well.

Now, I have never seen a cracked and broken caliper piston like this, let alone one on each side of the rear axle. What might have caused this? About a year ago I had a shop install new backing plates. The pads and calipers are about 3 years old, same shop installed those.

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Ford Super Duty (1999-2016) :: Right Front Caliper Sticking / Brake Burning Smell

I know this has been talked about many times and how to solve the issue but thought I would ask some other questions too. Earlier in the summer, I did grease the slider pins as preventative maintenance. I don't drive my truck all that much and when I used it yesterday, (about 30 minute drive) I came home to burning brake smell. I'm wondering if enough heat would cause the caliper to go bad? Should I just grease the pins again or change out some parts?

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Ford Super Duty (1999-2016) :: 2008 F250 - Brakes Burning Smell / Wheels And Right Rear Was Very Hot

I have had the truck just under a year. It has 104k on it i only drive it on weekends. Last weekend going to Home Depot about 15 miles got out and could smell brakes burning. Felt the wheels and the right rear was very hot. Got back home no smell but still hot not as hot as earlier. Pulled the wheel off it looks as if the pads and calipers are fairly new paint is still on them caliper is a TRW. The pads were stuck in the carrier even the stainless clip ends look rusted.

Cleaned it all up both sides lubed the pad carrier with pin lube. Pushed the calipers back in some both sides went in easy. The right rotor has definitley been hot. Put it all back together and went for a test drive. Came back no problems checked the temperature with a laser type heat thermometer all wheels were around 140 f. Went out yesterday morning stopped and could smell the brakes again. Drove it back home and the right rear was 300 f. others 150 to 160 f.

Jacked it up put it in neutral and the you can spin the wheels by hand. Started the truck had the wife get in put it in drive wheels turning applied the brakes they stopped let go they turn freely again tried the parking brake it works fine also. So do I buy new calipers and brakes or maybe is the wheel bearing going bad causing the brakes to heat up?ied.

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Ford Super Duty (1999-2016) :: 2002 F350 V8 - Burning Smell - Smoke Coming From The Brakes

I have a 2002 ford f350 triton 5.4 V8. I just put front brake pads on my truck today. Started driving around and i could smell burning brakes. Stopped and alot of smoke was coming from my brakes on my front passenger side but nothing from the front drivers side. Replaced all the brake pads on the front. What is making them so hot?

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Ford Super Duty (1999-2016) :: Burning Brakes Smell After A 30 Minute Drive / One Of Pistons Fell Apart Of Caliper

I pulled into my driveway after a 30 minute drive and smelled burning brakes. The right front was the culprit so I took a garden hose and cooled it down. The next day I remove the caliper and one of the pistons fell apart. So I need a new caliper and trying to decide if I buy after market or go with Motorcraft? I think the rotor, caliper, and pads are original since I the rotor is stamped Ford and the caliper bracket has TRW and Ford markings.

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Ford Super Duty (1999-2016) :: Slight Burning Plastic Smell / Engine Compartment Heat Shield Falling Down?

Recently purchased a CPO 2009 F250SD 6.4L. Happy with the truck overall but this AM I noticed a slight burning plastic smell so I opened the hood and looked around closely. Didn't really find the culprit(I don't think) but noticed that the engine compartment heat shield/barrier appears to be falling down above and behind the turbos (pictures linked below). How big a deal is this? Would it be covered under the CPO warranty? It almost seems like a safety issue. I also wonder if the insulation material, now exposed without the metal reflector material, is what is causing the smell....

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Ford Super Duty (1999-2016) :: 5.4L - Hold Up For Towing?

How does the 5.4 hold up for towing? Which trans works the best with this motor? I have a 5th wheel car trailer that I pull with a 36 hp tractor and loader on it sometimes. Would the 5.4 be to small or should I just stick with my powerstroke?

I was think of updating my old pickup with a 99 f250 cc 4x4 with either a 5.4 or powerstroke and either a auto trans or 6 spd manual What are your thoughts?

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Ford Super Duty (1999-2016) :: F250 - No Power When Towing

We have a 99 F250 193,000 miles with a 5.4 and a 5 speed manual with 3:73 gears and we tow a camper that weighs empty 6700 lbs. I knew something was off when we were bringing it home, there was no real umph in the motor. It wouldn't get past 55 in 5th gear on the express way, and just felt as though it was gonna blow up. Its a new to us truck and on paper it should tow this easily. We have a couple of trips under our belt now, and nothing has really changed. With gear and goodies I dont think we're even talking 7500 lbs. I like the truck, and don't really want to get rid of it. With in reason what should I expect to be able to tow and what can I do to better the situation.

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Ford Super Duty (1999-2016) :: 2004 6.0 Stall After Towing

My early 04 runs great until I tow my 24ft rv any distance over a 2 or 3 hour period. When I exit the eway to fuel up or take a break it will stumble and this last time it quit running all together. I use my scanguage, all Temps good while towing never go faster then 65mph, new batteries etc. I had it towed to a local diesel repair shop that I have used before (all the 6.0 problems, oil cooler, egr hpfp, ficm).. When I Went to see them a day later, told me truck started right up and ran great, pulled a few minor codes, none that would have caused my issues. Scanner based testing passed air management, injector balance, all cylinders even.

When they originally scanned, it did show multiple docs for injector contributing, egr insufficient flow, 2 glow plugs and cam/crank sensor, but after cool down again started up and ran great. Truck has 200k on it. Last oil analysis showed internal engine in great shape. I trust this shop and this is not the first 6.0 they have worked on, I am just learning now of taking the rv on the road now. It would be difficult to hook rv up and just runaround to try and replicate what happened and be able to get to any repair facility. Truck is stock with exception of 4 inch exhaust,turbo back, no tuner etc. Also shop and I checked ICP and it is good, quarter volt. It was replaced with pigtail a few years ago.I also have the blue spring upgrade .Just drove to town and back and it runs perfect!

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Ford Super Duty (1999-2016) :: Towing And Dual Rear Wheels

To tow a CASE 580L backhoe I believe a 1 ton should be just at its legal limit for towing. My question is do I need DRW's if I've got a gooseneck trailer total weight about 18K lbs (or will single rear wheels be legal)?

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Ford Super Duty (1999-2016) :: 2005 F250 - While Towing ABS Light Comes On?

I am wondering IF THERE ARE ANY CONNECTIONS WITH TOWING AND THE ABS LIGHT coming on? I just did 360 mile round trip on I84 and I 81 in western NY and eastern PA with decent hill climbs (some with 6% or so grades) - think coal country. I was pulling 8,000 or so pounds (trailer with a jeep on it).

On the way out, the ABS light came on. I pulled into a rest stop and shut her down for a bit. I had been driving on this terrain for the better part of 2 hours. I restarted and the ABS light turned off for the balance of the trip. It was cold (in the 20's) outside. On the return trip 2 days later, the same thing happened after 90 minutes. I stopped again and restarted the trip which turned off the light. This time, the light came back on 10 or so minutes later.

This is the only occasion when my ABS light has come on.

2005 F250 Crew Cab SuperDuty 6.0L

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Ford Super Duty (1999-2016) :: V10 Switching To Defrost At Times While Towing Usually Above 65 MPH

So, my 06CC V10 likes to switch to the defrost at times while I'm towing, usually above 65mph, would that be a vacuum issue? Also, the truck seems to always have hot air blowing in to the cab somewhere from the fire wall? Lastly it seems to me that the steering wheel has a lot of play in it (left/right) before the wheels actually turn, should I tighten up the steering box, or is this normal.

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Ford Super Duty (1999-2016) :: 2013 F550 - Towing Limits?

I have a new 2013 F-550 Lariat 200" WB on order. I can and will increase the combination weight on the truck, to make full use of the 19, 500 gvwr. My question is how much will a current F-550 pull on a 5th wheel/gooseneck style trailer before it becomes dangerous? I plan to set the truck up with an 11ft aluminum Eby flat body, with a Holland FW6000 5th wheel placed under the body. I am considering a 35 or 40 ft flat gooseneck.

The combination weight would be changed based upon the axles I choose to put under the trailer. Two 12k axles will give me 44,000 gcwr, two 15k axles will give me 50,000 gcwr, and two 16k axles would give me a 51,000 gcwr. The truck will be able to carry about 10,000-11,000, the trailer needs to take the rest. I am confident that 44,000 gcwr will not be a problem, but the idea of 50,000, or 51,000 really makes me question safety. So, how much have you hauled with a F-550, and a gooseneck trailer?

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