Ford Super Duty (1999-2016) :: Brake Line Rusted That Runs Along Driver Side Frame Rail


Aug 28, 2013

My 2000 SD has a brake line that rusted through. The one that runs along the drivers side frame rail. So I need to get new line to replace it. Since I am nowhere near my truck right now, what is the size of the steel line?

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Ford Super Duty (1999-2016) :: Rear Brake Line That Runs The Frame Rail Rusted

I have a 2000 dually and the brake line that runs the frame rail finally rusted through. It runs on the same side as the fuel tank. Is it easier to leave the old one in and run a new one along side it? I sure hate to think that I'll have to drop the tank for this.

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Ford Super Duty (1999-2016) :: Rusted Brake Line - Truck Started Leaking

I replaced a rear rusted brake line a couple of years ago. It rusted where the line met the bracket. I'd never done this before but bought a flare (flaring?) tool and fixed it.

This week the longer line that runs down the length of the truck started leaking. It looks like the line was once held in place by a small bracket just in front of the rear wheel but it wasn't in that bracket anymore. I guess it rubbed against the metal and water/sand rusted it out.

A local garage said they'd need to drop the fuel tank and estimated that it would be several hours (and hundreds of dollars) to do the job. It looks like I might be able to cut the old one out and then fish the new line up through there and replace it.

Also, what is the diameter of the line? It is a 2004 F350. I can certainly cut it out first and then take a piece of it to the local auto parts place to get the replacement line.

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Ford Super Duty (1999-2016) :: Brake Line Going To Rear Right Wheel Has A Rusted Hole

On my '97 F250 the rear brake line going to the rear right wheel has a rusted hole. It measures 50" total. Instead of bending a new metal line. I see they have a "poly armor" line that can be bent by hand( no tools needed). I see Autozone has them.

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Ford Super Duty (1999-2016) :: 2006 F250 - Front Driver Side Brake Line Busted

So I'm away from home on vacation also away from my tools. Any ways my front drivers side line busted almost causing me to crash earlier today in my 2006 F250 6.0 diesel 4x4. So basically my question is: what tools are needed to do this job? I've already picked up the part now tomorrow morning I will be changing the part...

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Ford Super Duty (1999-2016) :: F250 - Changed Mounting Frame - Passenger Side Seat Fit On Driver Side?

On the F250 trucks, if I changed the mounting frame under the seat, will the passenger side seat fit on the drivers side? Basically, can I turn a passenger seat into a drivers seat?

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Ford Super Duty (1999-2016) :: 2000 F250 - Fuel Line Attached To Filter Frame Leaking

I have a 2000 f250 V10 CC 4x4 long bed. The rubber fuel line that has a quick disconnect to attach to the fuel filter along frame is leaking. This is on the filter side going to engine. Ford tells me fuel line not available. Dorman products tech assist can't tell me which connector of there's will fit my truck.

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Ford Super Duty (1999-2016) :: U-Bolt Bracket On Front Passenger Side Rusted

I have a 99 F250 Super Duty 4x4. The u-bolt bracket on the front passenger side has rusted through and broken in two places. It has broken right at the hole for one of the u-bolts, which then broke the sway bar bracket off (so the sway bar is no longer attached on the passenger side). Also, the track bar bracket has broken off.

Is there a replacement bracket that can be purchased? Or does it need to be fabricated from scrap? The u-bolt bracket, sway bar bracket, and track bar bracket are all one whole piece. It is welded to the axle, so it would need to be cut off. Then the new bracket would need to be welded back on.

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Ford Super Duty (1999-2016) :: Rare Brake Line Leaking?

I have heard that the front brakes are separate, and if the rear brakes have a leak and the line is empty, the fronts should still work. Is this likely to be true? If I drive the truck will I be able to stop with the fronts alone (assuming they will still work?)

I plan to drop the truck off late tonight when there is likely to be no traffic, but thought I would ask.

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Ford Super Duty (1999-2016) :: Brake Line Failure / Pedal Went To The Floor

First, I am fortunate that I was only going 25 mph when some turned in front of me causing me to slam on the brakes. The pedal went to the floor, but did slow the truck enough to miss the jerk. Had I been on the highway, it would have been very bad.

Anyway, what I found is still hard for me to believe for two reasons. It find it hard to believe it failed, but more important that I am getting the last national inventory of 2 of the 3 lines in this picture (according to my Ford dealer).

The three lines are almost directly under the front end of the master cylinder between the block and frame. These are as I found them. The larger one goes to the rear feeding both rear brakes while the two smaller run to the front brakes. The spring looking part below is just a plastic protector. The line which failed goes to the front left.

I think anyone with a 2005 SuperDuty which uses the same or similar parts should take a very close look at the flex sections. The parts I have ordered are: 6C3Z-2B523-BA, 6C3Z-2263-BA, and 6C3Z-2264-BA (rear, right, and left).

How long a manufacture is required to maintain inventory? I thought 7 years, but someone suggested 17. I'm at 8 years, but I would have expected more than 1 each of the fronts to be available. Do they changed parts on the '06 or '07?

My 350 spent 2 winters in the Chicago area and has been resting in Florida since 2006. No work was done in this area, but the closest work was the main fuel pump (frame mounted) replaced 2 years ago, but that is almost 2 feet to the rear.

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Ford Super Duty (1999-2016) :: 2003 F250 V10 - Brake Line Burst While Driving

Had the rear passeneger side brake line burst today in rush hour traffic ..wasn't much fun. Is it a easy to do it yourself deal ...it is a 2003 f250 v10 triton .

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Ford Super Duty (1999-2016) :: 2004 F350 - Brake Line Fittings Are SAE Or Metric

Need to know if the brake line fittings are SAE or metric? Mine blew a leak on the line that runs behind the gas tank on the drivers side frame. It's a 2004 5.4l f 350 4 x 4, 4 wheel disc brakes...

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Ford Super Duty (1999-2016) :: Small Diameter Rubber Hose Dangling From Front Driver Side Brake Housing Area

I was just under my 2000 F250 7.3l crew cab truck and noticed a small diameter rubber hose dangling from my front drivers side brake housing area. It is attached near two other cables which are similar to cables on the passenger side. I don't see a similar hose on the passenger side. The hose is completely deteriorated and broke off up higher towards the engine. I cannot see where it goes. What it may be?

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Ford Super Duty (1999-2016) :: 2003 F250 - Tire Rubbing Front Brake Line

I noticed yesterday that my tire on the driver's side has rubbed a flat spot on the rubber brake hose. I bent the metal tubing so that it doesn't rub any more, but should this be of great concern? Obviously I'd hate for it to rupture, but it looks as though it's not too bad.

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Ford Super Duty (1999-2016) :: 2003 F250 - Rear Axle Steel Brake Line Size?

I made a bone head mistake and crunched the steel brake line between the rear axle and the passenger side sway bar mount. Truck is a 2003 F-250 with a 7.3. I would like to go to the auto parts store, get bulk steel brake line and bend it myself. But, I don't know what size the line is or what size the fittings are. Whatare the sizes???

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Ford Super Duty (1999-2016) :: Rear Axle Breather Vent / Brake Line Bolt Replacement?

so while replacing the rear brake lines in my 2001 F-250. / 5.4, the flex line that drops from the frame bolts to the axle through the axle breather threaded vent line. The friggin thing crumbled on me and now I can't find a replacement for it. Where I can get it or what it's actual name / part number is so I can call the Ford dealer and hope it's not obsoleted?

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Ford Super Duty (1999-2016) :: 2001 F250 - Lifted One Side Of 5.4 Motor Now Studs Don't Line Up

So...I'm dealing with a leaking passenger side exhaust manifold on my 2001 F250 SD. (Extended cab, long bed, 5.4 XLT.) Been slowly making progress on getting the manifold bolts off (the ones that weren't broken already at least.) Got all the top row off and the flange free yesterday, today was on to the bottom row.

I undid the 2 bolts on the PS motor mount studs and carefully jacked up the motor to lift that side a bit. I couldn't figure out anywhere else so I put a piece of 2x4 under the oil pan and used that point to lift up with the truck's bottle jack.

Worked well enough, but when I decided to call it a night I lowered it back down. Looking at one of the studs that I could watch as I moved it, the mount came to rest about an inch and a half away from where it started. (Higher up on the slant.)

How much does this matter? If the position is critical, how can I go about getting it back to the starting point?

I have a feeling the fact that I'm working in my uneven, unloved driveway had a lot to do with this. The passenger side is raised slightly and on a jack stand. Just enough to get the wheel on and off for access through the well.

On a positive note, I only have one more bolt to remove to free the manifold, the one right above the mount. I couldn't get anywhere with my nut extractors so I finally started grinding away at the nut with my Dremel. Should be able to get the old manifold off tomorrow and start working to get the studs out.

My Irwin Bolt Grips worked a treat combined with a MAP Pro torch on the others, but not so much on the hardest to reach one. Go figure. For starters there just isn't enough room to get a good solid hammer blow on it to seat it, and to make things way more complicated for some reason that particular location had more exposed stud length, so I couldn't get it all the way on to the nut and still get a ratchet wrench into the other end too.

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Ford Super Duty (1999-2016) :: 2007 - Tranny Cooler Line Is Return Line?

Have a 2007 V10 and I want to put in a Magnafine tranny filter. Instructions say to plumb it in to the return line. Which one is this, top or bottom?

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Ford Super Duty (1999-2016) :: Bed Lights Won't Stick Under Rail?

I have been trying to add bed lights under the rail of my SD but do the the bed liner they won't stick very well.. How to attach them?

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Ford F-150 - 1997-2003 :: 1999 - Steel Brake Line Rusted And Leaking

1999 F150 has rusted and leaking steel brake lines. I need to replace all of them but do not know if you have to fabricate them or can you buy the complete kit. I am also confused with the flared end. Have not worked with that type of flare. If they need to be purchased where is the best place to buy them ?

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Suburban :: 1999 - Brake Line Rusted Out / ABS Unit?

I've read that a scan tool is required to bleed the ABS unit. A brake line has rusted out on the vehicle which I can replace, though not looking forward to it. The ABS unit is disabled by pulling the fuse. Do I still need to have a tech bleed the abs system? Of course I will bleed all four lines at the wheel cylinders and calipers.

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