Ford Super Duty (1999-2016) :: Brake Line Failure / Pedal Went To The Floor


Apr 14, 2013

First, I am fortunate that I was only going 25 mph when some turned in front of me causing me to slam on the brakes. The pedal went to the floor, but did slow the truck enough to miss the jerk. Had I been on the highway, it would have been very bad.

Anyway, what I found is still hard for me to believe for two reasons. It find it hard to believe it failed, but more important that I am getting the last national inventory of 2 of the 3 lines in this picture (according to my Ford dealer).

The three lines are almost directly under the front end of the master cylinder between the block and frame. These are as I found them. The larger one goes to the rear feeding both rear brakes while the two smaller run to the front brakes. The spring looking part below is just a plastic protector. The line which failed goes to the front left.

I think anyone with a 2005 SuperDuty which uses the same or similar parts should take a very close look at the flex sections. The parts I have ordered are: 6C3Z-2B523-BA, 6C3Z-2263-BA, and 6C3Z-2264-BA (rear, right, and left).

How long a manufacture is required to maintain inventory? I thought 7 years, but someone suggested 17. I'm at 8 years, but I would have expected more than 1 each of the fronts to be available. Do they changed parts on the '06 or '07?

My 350 spent 2 winters in the Chicago area and has been resting in Florida since 2006. No work was done in this area, but the closest work was the main fuel pump (frame mounted) replaced 2 years ago, but that is almost 2 feet to the rear.

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Ford Super Duty (1999-2016) :: Loud Bang And Brake Pedal Went All The Way To The Floor

I was driving, Iput the brakes on then suddenly I heard a loud bang and brake pedal went all the way to the floor. I knew there was something wrong with the brakes, parked went and checked the passenger side rear brake caliper was ripped off which made a hole through my rim and also ripped off the brake lines. I need to get the part but I don't know what its called. See the pictures....

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Ford Super Duty (1999-2016) :: 2002 F250 Brake Pedal Goes All The Way To The Floor

The other day I got in my truck and started down the driveway when I realized I had no brakes, I slowly backed up and parked it. I haven't driven the truck for approx. 2 weeks and it seemed fine then. The master cylinder is full, there are no signs of leakage from wheel cylinders or lines. Today I unscrewed the left front zert and no fluid came out. My pedal goes all the way to the floor.... Whats going on, and if its a easy fix?

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Ford Super Duty (1999-2016) :: 2003 F250 - Pedal Slowly Go To The Floor When Hold Down Brake For Long

I don't know what's going on maybe some body can shed a little light on this. If you hold the brake pedal down for a long period of time you can feel the pedal slowly go to the floor. So no problem I'll change the master cylinder bleed everything brand new fluid. Don't drive it much we let the sister in law drive it we'll I jump back into it the other day to go to Home Depot and once again I notice it still does it. Could the hydra brake booster be bleeding by or what's else could be causing this it's driving me insane. I really can't imagine the hydra booster causing a problem but it's new to me. I was thinking about bleeding the brakes again thinking there maybe there's air but I have run 2 bottles of brake fluid through how much more??

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Ford Super Duty (1999-2016) :: Clutch Pedal Close To Floor?

I have a 06 f360 PSD 6 speed. On a road trip and the clutch pedal is getting very close to the floor. No Slippage but the longer I leave the pedal pressed the worse it gets. Are there any good descriptions how the clutch in this truck works?? Slave cyl??

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Ford Super Duty (1999-2016) :: F250 - Clutch Pedal Went Straight To The Floor Boards

Pulled out of street this morning and as I was shifting into 3rd my clutch pedal went straight to the floor boards. I was able to keep it in 2nd gear and get it back to my driveway . The pedal will only go straight to floor or goes straight up too the bottom of dash board. It's spring loaded. Am I dealing with a linkage issue?. I had clutch as I pulled out of my driveway and stopped go at the stop sign. Plus I was able to drive it back too my house with the pedal on the floor boards. Where I should look first?

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Ford Super Duty (1999-2016) :: Rare Brake Line Leaking?

I have heard that the front brakes are separate, and if the rear brakes have a leak and the line is empty, the fronts should still work. Is this likely to be true? If I drive the truck will I be able to stop with the fronts alone (assuming they will still work?)

I plan to drop the truck off late tonight when there is likely to be no traffic, but thought I would ask.

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Ford Super Duty (1999-2016) :: 2009 F250 4x4 - Rattling When Push The Clutch Pedal To The Floor?

My stock 2009 ford f250xl 4x4 with a 5.4 and 6 speed has been giving me a weird sound lately started about a month ago and only happens on a cold start situation meaning if it sits over night it will do the sound. the sound goes away after 3-5 min of warm up in my driveway, the sound happens when i push the clutch pedal to the floor. it has no pronounced abnormal sounds through out the rest of the day when its hot which perplexes me, check out the vid on my u tube site for a sound of it.

MAH00111 - YouTube

MAH00115 - YouTube

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Ford Super Duty (1999-2016) :: 2005 F350 Will Not Downshift With Pedal Pressed To Floor At Medium Speeds

Recently my F350 has failed to downshift when the accelerator pedal is pressed to the floor to speed up in traffic. It will usually happen when traveling at speeds in the 30's-40's. It will shift quickly at slower speeds. I have a scan guage on it all the time and it is not throwing any codes.

The transmission has only been serviced by the dealer; last done about 24000 miles ago. No leaks or low fluids/no burned smells. Stock setup with no heavy towing use. Currently at 228000+ miles, this is the first issue with the transmission assuming I am looking at the right area for the cause.

2005 F350 XLT 4WD

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Ford Super Duty (1999-2016) :: Rusted Brake Line - Truck Started Leaking

I replaced a rear rusted brake line a couple of years ago. It rusted where the line met the bracket. I'd never done this before but bought a flare (flaring?) tool and fixed it.

This week the longer line that runs down the length of the truck started leaking. It looks like the line was once held in place by a small bracket just in front of the rear wheel but it wasn't in that bracket anymore. I guess it rubbed against the metal and water/sand rusted it out.

A local garage said they'd need to drop the fuel tank and estimated that it would be several hours (and hundreds of dollars) to do the job. It looks like I might be able to cut the old one out and then fish the new line up through there and replace it.

Also, what is the diameter of the line? It is a 2004 F350. I can certainly cut it out first and then take a piece of it to the local auto parts place to get the replacement line.

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Ford Super Duty (1999-2016) :: Brake Line Going To Rear Right Wheel Has A Rusted Hole

On my '97 F250 the rear brake line going to the rear right wheel has a rusted hole. It measures 50" total. Instead of bending a new metal line. I see they have a "poly armor" line that can be bent by hand( no tools needed). I see Autozone has them.

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Ford Super Duty (1999-2016) :: 2003 F250 V10 - Brake Line Burst While Driving

Had the rear passeneger side brake line burst today in rush hour traffic ..wasn't much fun. Is it a easy to do it yourself deal ...it is a 2003 f250 v10 triton .

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Ford Super Duty (1999-2016) :: 2004 F350 - Brake Line Fittings Are SAE Or Metric

Need to know if the brake line fittings are SAE or metric? Mine blew a leak on the line that runs behind the gas tank on the drivers side frame. It's a 2004 5.4l f 350 4 x 4, 4 wheel disc brakes...

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Ford Super Duty (1999-2016) :: ABS Light Comes On And Off Occasionally At Random - Brake Failure

I have a 99 f450 4X4 I'm having brake problems. Without warning when I go to stop my peddle will go right to the floor and I can't stop, at other times I go to stop and the peddle is stiff and I have to put all I have in to it to stop. The abs light comes on and off occasionally at random but as the brake failure has become more and more frequent so has the abs light. Also my steering does seem a bit off, a little tough N jerky and the power steering pump is whining.

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Ford Super Duty (1999-2016) :: 2003 F250 - Tire Rubbing Front Brake Line

I noticed yesterday that my tire on the driver's side has rubbed a flat spot on the rubber brake hose. I bent the metal tubing so that it doesn't rub any more, but should this be of great concern? Obviously I'd hate for it to rupture, but it looks as though it's not too bad.

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I have a 2000 dually and the brake line that runs the frame rail finally rusted through. It runs on the same side as the fuel tank. Is it easier to leave the old one in and run a new one along side it? I sure hate to think that I'll have to drop the tank for this.

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Ford Super Duty (1999-2016) :: 2002 F250 - Brake Went To The Floor Almost Sinking The Truck

Today I was going to launch my new boat and when I backed down the ramp, the brake went to the floor almost sinking the truck. Long story short, the brake line that runs along the frame to the rear brakes rusted through at a bend that I couldn't see. Seems the line is about 8 feet long. What I'd like to know is can I replace it without dropping the fuel tank which of course I just filled yesterday and can I obtain one at a ford dealer or will I have to order one. My truck is my only transportation.

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Ford Super Duty (1999-2016) :: Brake Line Rusted That Runs Along Driver Side Frame Rail

My 2000 SD has a brake line that rusted through. The one that runs along the drivers side frame rail. So I need to get new line to replace it. Since I am nowhere near my truck right now, what is the size of the steel line?

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I made a bone head mistake and crunched the steel brake line between the rear axle and the passenger side sway bar mount. Truck is a 2003 F-250 with a 7.3. I would like to go to the auto parts store, get bulk steel brake line and bend it myself. But, I don't know what size the line is or what size the fittings are. Whatare the sizes???

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Ford Super Duty (1999-2016) :: 2006 F250 - Front Driver Side Brake Line Busted

So I'm away from home on vacation also away from my tools. Any ways my front drivers side line busted almost causing me to crash earlier today in my 2006 F250 6.0 diesel 4x4. So basically my question is: what tools are needed to do this job? I've already picked up the part now tomorrow morning I will be changing the part...

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Ford Super Duty (1999-2016) :: Rear Axle Breather Vent / Brake Line Bolt Replacement?

so while replacing the rear brake lines in my 2001 F-250. / 5.4, the flex line that drops from the frame bolts to the axle through the axle breather threaded vent line. The friggin thing crumbled on me and now I can't find a replacement for it. Where I can get it or what it's actual name / part number is so I can call the Ford dealer and hope it's not obsoleted?

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