Ford Super Duty (1999-2016) :: Axle Swap 3.73 To 4.30 In A 2011 F250 6.2?


Sep 20, 2013

Love my '11 f250 SD 4WD CC SB. 6.2 with 3.73 e-locker. I've got 5 Star tunes in it, and the truck is a joy to drive empty, and tows my current 7k camper fine, though on steep inclines I wish I had the 4:30 gears.

Well, we just bought a bigger trailer, dry weight is an addtl 2400+ at 9400, so I'll need to do something.

I don't want a different truck, don't want (another trouble-prone) diesel. I think with 4:30s and the tune, I should be fine towing that trailer (with gear and passengers, probably 11-11.5k loaded). Not doing mountains here, just Michigan hills.

What's the best way to "do" a gear swap? I know if I buy a set of gears and a shop screws Em up, it's gonna whine/hum and still cost 2k to do (truck is 4wd)
I'm up in the boonies and finding a shop to swap the gears will be a problem. Getting Em done right will be even MORE trouble.

Can I just find 4:30 axles ans have them swapped (anything in t-case or sensors need to be touched?). I don't care if I lose the e-locker, I never use it.

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Ford Super Duty (1999-2016) :: 2015 F350 - Electric Locking Axle Swap

Putting in a locking axle to replace there non locking axle? Have a 2015 f350. And found a electric locking for a great price. Can this swap be done?

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Ford Super Duty (1999-2016) :: 1997 Van 7.3L Engine Swap To 2004 F250?

Is it possible to put a 7.3 ltr from a 1997 van in my 2004 f250.....6.0 has cost me my fair share and would like to swap, 7.3 was giving to me because body is smashed i know engine is good , runs and drives

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Ford Super Duty (1999-2016) :: 2007 F250 - ABS Light On After Gear Swap

I just went from 3.73 to 4.30 gears on my 2007 f250 6.0. It has the standard Sterling 10.5 rear and Dana 60 front. My mechanic friend who did the swap said the ABS light came on during his test drive but the truck drove fine. I was of the understanding that the truck would not need to be recalibrated for proper speedometer and transmission function, but what about the ABS?

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Ford Super Duty (1999-2016) :: 2006 F250 - Front Seat Swap

After a 7 year love affair with our 2005 6.0L Excursion, we bought another 6.0L today - a 2006 F250 Crew Cab. It came with front buckets/console, and the used car lot (all diesel trucks...) was nice enough to let us swap the seats out with another 2006 F250 Crew Cab on the lot that had the front captains' chairs with the center seat.

Their upholstery guy did the work with the captains' chairs, but for liability reasons they wouldn't bolt the jumpseat in, since the truck we bought didn't have the studs in place. So, they sent it home with us and we're faced with putting it in. No problem, right?

Well... we found the place for the bolts to go, and thought we were home free. BUT... (see photo) - what have we done wrong?? The first photo (driver's side bolt of center seat) is fine, but the passenger side bolt hole is too close to where the front passenger seat needs to bolt in.

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Ford Super Duty (1999-2016) :: 2008 F250 Cab Swap Onto 2003 F350?

I was wondering if this is possible, I have a 2008 F-250 6.4L and a 2003 F-350 both crewcab longbox, the 08' F250 has a ruined engine & great cab/box, my 03' F-350 is fine except it has substantial body damage - Is it possible with some welding & magic to get a 2008 cab onto a 2003 6.0L F-350?

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Ford Super Duty (1999-2016) :: 2005 F250 XLT To Lariat Dash Swap

I have a 2005 F250 6.0. Its an XLT Trim but i want the features of a Lariat. would a Dash Swap Work or is it pointless?

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Ford Super Duty (1999-2016) :: Engine Swap 2006 F250 5.4 To 1000 7.3 Trans?

My dad has a 2006 F-250 5.4 3v that spun a rod bearing at 107,383 miles. He's never been thrilled with the performance of it (told him he should have gotten the 6.0 when he bought the truck new, but why listen to a 15 yr old ). We've been throwing around a couple different ideas for engine swaps since the 5.4 is dead. We scored a 5.4 2V Lightning engine, but after trying to figure out transmission controllers or if we'd be able to tune the stock PCM for the 2v, we've put the project on hold.

Recently, I've been trying to convince him to do a diesel swap over the L-motor. I have a friend selling a cheap 99 7.3 with trans, PCM, harness, intercooler, piping and other misc stuff. Would that harness generally be plug and play with the body of the 06? Would it be more worthwhile to try to find a 6.0 from 05-07 and swap everything over?

I've also been considering a Cummins swap, although I haven't gone much past looking at complete engines on eBay and Craigslist. Would this be the better route, and just get a standalone controller for the 5R110?

So I'm looking for other's opinions. Should we go 7.3, 6.0 or Cummins? Should we stick with gas over diesel? Try to make the Lightning motor work? Or just go back with a stock 5.4 3V? I should say, he won't sell the truck for whatever reason, so he's not worried about resale or anything. We're in Michigan, so we don't have to worry about emissions. And we're fairly mechanically inclined, so I'm not too worried about doing the swaps, however my knowledge on diesels is limited.

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Ford Super Duty (1999-2016) :: 2005 F150 Steering Wheel Swap To F250?

So I have a 2005 f250 Super Duty 6.0 diesel it is the xlt with leather. So I don't much care for the steering wheels on this truck so i purchase a 05 f150 steering wheel. The splines and everything match up but the plug for the cruise control does not, need a wiring diagram or have done the swap and can tell me what wires connect where.

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Ford Super Duty (1999-2016) :: F250 - How To Remove Axle Shaft

I have a 1999 F-250 super duty 7.3 4x4 and the rear drivers side axle seal is leaking. My question is how do I remove the axle shaft? my last truck a f150 had c clips in the diff that released the axle shaft but I did not see those on this truck. How to remove the axle shaft?

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Ford Super Duty (1999-2016) :: Automatic Transmission Swap 2000 F250 To 2003 Model?

I have a 2003 f250 4x4 with a 5.4 motor the automatic trans is shot. I can get a replacement trans from 2000 f250 4x4 with the v10 motor. I tried my best to research it bell housing supposed to be the same so it should fit. But I'm not sure what they changed in those years internally or electronically.

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Ford Super Duty (1999-2016) :: 2001 F250 - Axle Stuck In Differential

Finally finishing up my 2001 F250SD 4X4 project. Decided to pull down the front axle to replace the dust seals. I've got everything apart including the large knuckle seals. Tried to pull the passenger side axle out but it only moves about an inch to an inch and a half before it stops. Took off the differential cover to look for damage or something obvious but I don't see anything wrong. The axle is moving within the splines of the spider gear but that's it. Stumped and sitting on jacks!

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Ford Super Duty (1999-2016) :: F250 - Leak In Front Axle Shaft

Check out the pics. 99 f250 4x4. I have a leak in my front axle shaft. It looks like it is coming out of the dust cap on the end of the front shaft. I am pretty sure it is differential fluid from the smell. Is there a seal before the dust cap? Is the shaft hollow with fluid in it? I thought it was just in the differential and if it leaks it is at the seals where the axle goes into the differential not at the otter end.

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Ford Super Duty (1999-2016) :: F250 - Using Jack Stand On Rear Axle

Just got done rotating my tires on my 16 F250 ccsb 4x4 and I used jack stands on my rear axle while I used the jack on the front axle. When I brought the truck down off the jack stands (first time using jack stands on this truck) I saw that they left little marks/divits on the rear axle. I had them between the wheel and the shock support and I can feel with my finger where the jack stand was supporting the truck. It doesn't seem anything major but I can surely point out to you exactly where the axle and the jack stand met. I'm sure this is a non issue but just wanted to check in here to make sure...

No trailer attached (of course!) And nothing in the bed with a full tank of gas...so basically just the weight of the truck...

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Ford Super Duty (1999-2016) :: 2003 F250 - Knuckle / Axle Seal Replacement

Replacing the knuckle/axle seal due to my hub not holding a vacuum. I finally got the seal off the axle after several minutes of beating, but it finally came off. During the beating the metal shield that was in back of the seal took a beating as well and can not be reused. Is it really needed?

In this thread the pictures show that the shield was not installed after the seal was replaced. The shield does serve a purpose to keep crap out of the seal though.

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Ford Super Duty (1999-2016) :: 2012 F250 - Greasing Front Axle U-Joints

I noticed my '12 F250 has grease zerks on the front axle u-joints and was wondering how often you need to grease them ? My truck has 10k on it and while I was changing the oil tonight I decided to give them a few shots of grease until it started coming out of the joint.

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Ford Super Duty (1999-2016) :: 2000 F250 - Axle Spins When Hubs Are Unlocked

I have a strange thing going on with my hubs i think. I have a 2000 f250 7.3 4x4 that I just purchased. Lettering on hubs were worn out as far as labeled locked or unlocked so I tried to turn the axel to see what position they were in. Drivers side spun freely but passenger side did not. Both hubs were counter clockwise and turning it to lock didn't change a thing.

Figured it was a bad hub so I jacked the front drivers side up. Spun tire with both hubs unlocked and axle didn't spin. Locked hub on drivers side and axle spun. Indicating the passenger side was unlocked. Then I locked passenger side and wheel would not turn. Ok. That seems right.

Jacked up passenger side front tire with drivers side on ground and axle spins no matter if its locked or unlocked. So does this indicate the hub is good and I should look at something else or could it still be the hub. Axle spins all the time and I don't want to wear anything out.

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Ford Super Duty (1999-2016) :: F250 - Front Axle Needle Bearing Replacement

I own a 1999 F250 super duty and have the front end apart to service the u joints , I noticed that i have bad axle stub needle bearings on one side. I was wondering what is involved in taking those out and replacing them, it looks like they are held in place with some type of spanner nut. My next question :Would it be worth the cost just to replace the whole bearing hub assembly? The truck has 134000 miles on it.

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Ford Super Duty (1999-2016) :: 2001 F250 - Rubbing Sound Near The Front Axle

I have a 2001 f250 7.3 4x4 today I locked the hubs, put it in 4 low and got threw some mud to go hunting fine. got back out of the woods and took it out of 4x4 unlocked hubs and went in reverse 30 yards.. Now when i drive it makes a weird sound like a rubbing sound near the front axle. What this is?

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Ford Super Duty (1999-2016) :: F250 - Passenger Side Axle Won't Spin Freely

I have a 99 f250 7.3 4x4. The problem is in 2wd I can spin the front drive shaft freely and the driver side axle will turn but not passenger side. I've pulled both hubs off and both are in auto position and spin freely. Even with the hub off on the pass side the axle won't spin freely.

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Ford Super Duty (1999-2016) :: 2013 F250 - Paint Peeling On Front Differential And Axle?

My 2013 f-250 with 6500mi. has peeling paint on the front differential and the axle.. I sprayed it with some fluid film for now.

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