Ford Super Duty (1999-2016) :: 2012 F250 Grinding Coming From Front End
Aug 10, 2017
I've been noticing a grinding coming from the front end of my 2012 f250 4x4, mostly while turning. It seems like its worse over uneven terrain, bumpy dirt roads, things like that, but I have noticed it on occasion while on seemingly smooth roads. Also a couple times while turning and lightly braking I could feel it interfere with the brakes. They wouldn't grab completely and you could feel the grinding in the pedal. I've been crawling around looking for rub marks or any indication of what might be causing it but until recently I hadn't noticed anything. Today though I found this. I'm guessing bad ball joint or tie rod maybe? Maybe just need alignment?
Passenger side lower control arm ...
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I have a 2001 f250 4x4 about 4 months ago I replaced my pass. side front wheel bearing unit and here recently about 3 to 4 weeks ago I get a grinding/ rubbing sound when ever I turn right it gets louder the harder the right turn I do not seem to notice it as much moving at speed but driving through parking lots and slow speed right turns I can hear it. I have checked everything and nothing is loose and I can not see any signs or fresh rub marks on anything. I am getting to the point of just buying a new unit and replacing the one I just replaced. What my problem could be?
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So to start at the beginning.... Traveled across Canada East to West towing 11000lb travel trailer, no problem. Have used 4x4 in a few campsites to pull out of a pitch without spinning the wheels and causing damage to the site when it has been really wet. All good.
Got to Banff in December and the town was an Ice rink, engaged 4x4 and all good. Crossed the Rockies and the 4x4 starts making grinding noises. Up and down some mountains and squeaking, grinding noise then clunking.
I have manual hubs, disengage and the noise all goes away. Engage 1 hub and no noise. Engage both hubs, noise back.
I bought some needle bearings and went to swap them. Got hubs apart and they look good. No scoring on the drive shafts. They are not dry, but as I have them open, repack them with grease anyway.
Do more research... Remove ABS sensor and repack main bearings with grease. (broke one sensor pulling it out, too cold plastic brittle oops). Still clunking noises.
The universal joints look good, doesn't appear to be any play in them. However, the axle seal (knuckle seal) (F81Z-3254-CB) does move around a lot in it's metal casing. It is tight on the shaft, but with the hub off, I can move it in and out, and move it side to side. If I had ESOF hubs I guess they would not be locking as I'm sure there would be no vacuum in there!
Question is then, would this seal be allowing the universal joint to wobble under load in 4x4 mode? Would this wobble be the cause of the rumble? As it is labelled as a seal and not a bearing, I wouldn't of thought this would have been a loaded point, and the weight would have been taken by the associated bearings and it could be run without this seal? But if it is not this, then I'm still looking for a clue as to what is making the rumble....
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I noticed my '12 F250 has grease zerks on the front axle u-joints and was wondering how often you need to grease them ? My truck has 10k on it and while I was changing the oil tonight I decided to give them a few shots of grease until it started coming out of the joint.
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Ok so I bought this 2012 f250 and I had a couple questions.
1. I checked the Frame for rust n it was fine. I didn't look at the other parts until I got it home. It does have some light to moderate rusting on other areas under the engine compartment. Ex axle, drive shaft, some of the steering components. Exhaust Manifold is pretty rusty though. What can I do about that?
2. I noticed a little bit of oil, not dripping, on the underside of the front of the engine. I do have an extended warranty so i hope it will cover that. It's pretty extensive of a warranty. I took some pics of the area where there is oil. What could it be?
Most of the oil is focused around there ...
Top down view ...
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I have a bad wobble/vibration coming from front end i think i replaced hub locking hubs u joints truck dont feel safe at all took it to ford they say its normal no way its not just starting doing it few month feels like the 4x4 is in use when hitting bumps when driving if you go slight left or right it seems too make act up more.
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I have a 2012 f250 been in the shop 4 times for the traction control light just coming on randomly and staying on. they have flashed it changed something in the steering column forgot name of that and changed some sensors out. still does it. I think its a bad connection or bare wire is what I keep saying to them cause it only does it on rough roads and when its wet.
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I have a 2002 F-250 7.3. I was driving home from work on Tuesday (highway), I heard an intermittent noise coming from the front end, sounded like a rubbing/grinding noise. Yesterday on my way to wok, same thing, on and off. Yesterday on my way home the noise was constant, didn't go away. The noise comes at about 45mph and stays until I'm back under about 45mph, so mainly just on the highway. I put the truck in neutral and let off the pedal and the noise is still there which tells me it isn't engine related.
Yesterday after work I jacked up the front end, spun the tires, no noise. No play in the tires top/bottom or side/side. Took the tires off and what I did notice is the right axle u-joint is shot. I am hearing the noise in 2wd so I don't know if its the u-joint that's making the noise. Could it be a bad wheel hub bearing? Is it the u-joint? Maybe needle bearing??
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I need to replace the front passenger side wheel hub unit on my 2012 F250 4x4 120,000 mile reg cab truck. Its been a while but I did one on my 2000 F250 without any problems. There should be a few clips inside the hub that hold the looking hub and shaft together, right? Do I need any special tools for this job? What do the bolts need to be torqued to?
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My 11 cc lb 4x4 6.2 has a clunking/loose sound coming from the front end. It is prominent when going over small/medium bumps but not so much large bumps. I have had my local dealer and a couple local shops look at it and they all say everything checks out. It definitely seems like something is loose in the front suspension. I just put new Gabriel max control shocks on all four corners. I have no play in wheel bearings or ball joints. Tie rod ends also look fine.
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Cat like noises coming from front driver side tire .. honestly sounds like a cat ..it gets louder the faster I go ... what it could be ?
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I'm looking at a 2004 F250 XLT super cab 4x4 with a 5.4L with only 50k on the clock. It looks to be in great shape and drives good with only a few issues. Cruise doesn't work, it pulls to the left a little, and it has a slight roar coming from the left front wheel. Other than that it seems to be a nice truck. Its blue and grey two tone. Anything else I need to look at before pulling the handle on this one?
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My 99 F250 has just recently started making a "rattling" noise. The noise sounds like its coming from the front left wheel area. The noise is constant while driving down the road, its NOT created by bumps or anything, its a constant noise while moving.
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2002 F-250 7.3 4x4 ...
I have a rattling noise coming from the front suspension (both sides) when going over small bumps. Most people point to ball joints, but I find my case odd because I just replaced
Upper/Lower ball joints
Track bar
Tie rod ends
Shocks
Front U joints
Drag link
I did not touch the leaf springs or the sway bar, except to grease the links, which otherwise looked good.
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My 03 F250 7.3 is making a grinding noise when I let my foot off the accelerator and coast in 4x4, I replaced the hubs with new warn premium hubs and it is still making the noise. The noise does not occur when I take it out of 4x4.
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My 2012 f250 6.7 has what sounds like a chain spinning when idling when you give it fuel it quiets down.
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1999 f250 super Duty V10... I am having some problems with switching out of four wheel drive. S, when I flip the switch back to 2 wheel drive everything, seems ok at first, but within a mile or two I will hear this grinding coming from the front that sounds like the gears aren't completely disengaging. The inky thing that prevents this grinding from happening is switching back into fire wheel drive and keeping it there. What might be causing it to not stay disengaged ?
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Okay this is what I got; I recently purchased high mileage 2004 F250 Super Duty short box super cab 5.4 liter. Came with manual 4x4 handle on the floor so no 4 wheel on the fly and this eliminates the vacuum for the auto hubs so this will not be part of the problem. When engaging the hubs and ONLY when engaged the driver side hub grinds. The 4 wheel drive works but it sounds like its ready to grind itself into oblivion. I did pull the hub and the grinding was gone, I happen to have a spare hub that is good and the grinding returned.
I have jacked it up and made sure I have no play in the wheel itself and the axle knuckle on the axle shaft. Some say remove the front drive shaft? Or turn the wheels all the way in one direction engage the hubs and check for binding? I will do this in the morning, but what does that confirm if it not the hub. Could it be the passenger side echoing across? On my 99 Super duty I kept hearing moaning coming from up front like the breaks were shot and if you stuck your head out the window it was the back echoing to make it sound like the front.
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Went on a 400 mile trip today and noticed some strange noises. The rig is an 06 F250 lariat, V10, Zf6, SC, LB and only has 43k miles. It behaves normally except when coasting down a hill at 65+ mph, and it doesn't matter if I'm in neutral or overdrive, it makes a feint grinding sound that gets louder as speed increases. Maybe grinding isn't the best word to describe it, I'd say a cross between humming and light grinding. As soon as I give it any throttle or put any load on the tranny is goes away. It's really freaking me out as I just got the truck a month ago and I know the ZF6's are almost bulletproof.
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2000 Ford F250 crew cab 4 x 4 with 7.3. 6 speed transmission.
I just had a new clutch installed and now I am have a grinding noise when putting it into 1st gear and when I change from granny to first it will grind also. I did not have this issue before having the clutch replaced.
I have also just had a new hydraulic clutch kit installed.
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The problem I am having is that there is a grinding noise when in park. If i shift into gear then it is fine but shifting back to park very big grinding noise. At the same time I have the Speedometer and fan for the heat not working as well as the heater for the seats.
This problem is so bad I am afraid to drive and get stuck somewhere. I have checked the starter and it is tight ad secure. all fluids are fine. Not sure what this would be? This is the single vehicle i have for work and family.
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