Ford Super Duty (1999-2016) :: 2011 F250 - Clunking / Loose Sound Coming From Front End
Feb 16, 2015
My 11 cc lb 4x4 6.2 has a clunking/loose sound coming from the front end. It is prominent when going over small/medium bumps but not so much large bumps. I have had my local dealer and a couple local shops look at it and they all say everything checks out. It definitely seems like something is loose in the front suspension. I just put new Gabriel max control shocks on all four corners. I have no play in wheel bearings or ball joints. Tie rod ends also look fine.
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Have an 03 f250 6.0L and the tie rod from pitman arm moves easily and there isn't a steering stabilizer, noise got worse after I put new tires on front but it's a loud clunk that I can feel. I've replaced the sway bar bushings and end links. Would the worn tired rod make that noise or would it be ball joints?
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My 2002 F250 is knocking loose the front end assembly--the gasket is worn out. So I was shopping around and was considering a beefed-up front end assembly.
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So to start at the beginning.... Traveled across Canada East to West towing 11000lb travel trailer, no problem. Have used 4x4 in a few campsites to pull out of a pitch without spinning the wheels and causing damage to the site when it has been really wet. All good.
Got to Banff in December and the town was an Ice rink, engaged 4x4 and all good. Crossed the Rockies and the 4x4 starts making grinding noises. Up and down some mountains and squeaking, grinding noise then clunking.
I have manual hubs, disengage and the noise all goes away. Engage 1 hub and no noise. Engage both hubs, noise back.
I bought some needle bearings and went to swap them. Got hubs apart and they look good. No scoring on the drive shafts. They are not dry, but as I have them open, repack them with grease anyway.
Do more research... Remove ABS sensor and repack main bearings with grease. (broke one sensor pulling it out, too cold plastic brittle oops). Still clunking noises.
The universal joints look good, doesn't appear to be any play in them. However, the axle seal (knuckle seal) (F81Z-3254-CB) does move around a lot in it's metal casing. It is tight on the shaft, but with the hub off, I can move it in and out, and move it side to side. If I had ESOF hubs I guess they would not be locking as I'm sure there would be no vacuum in there!
Question is then, would this seal be allowing the universal joint to wobble under load in 4x4 mode? Would this wobble be the cause of the rumble? As it is labelled as a seal and not a bearing, I wouldn't of thought this would have been a loaded point, and the weight would have been taken by the associated bearings and it could be run without this seal? But if it is not this, then I'm still looking for a clue as to what is making the rumble....
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2012 truck, started making a noise today. I cannot tell what it is, but seems to be coming from the passenger front suspension, its a crunching/light clunking sound, happens when going over bumps, when the truck pitches one way or the other turning, and coming to a stop....
Truck has 6k miles, I did a quick visual inspection this afternoon, didn't notice much, but the sway bar endlink looked a bit odd though, not sure if normal, its gota little bend too it and seems to just contact the vac line mounted behind it, seemed unusual...
Maybe its its just one of the crappy rancho branded shocks is junk?
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I thought there was a v10 specific superduty section like how the psd does, but my thread went in the "performance, engine, troubleshooting" section.
I wanted more exposure than that particular small viewed area.
I don't have a video of the noise, but my 99 f450 v10 5spd has some iffy noise coming from the front. I've read so many threads on this and they either end with "my motor had 1-2-3 bad pistons" or "my flexplate was cracked" and all that dealt with chain tensioners were never finished.
I know what piston slap sounds like (worked on many cobras and lightnings with forged pistons that had it) and have experience with bad wrist pins and broken piston skirts, and this noise doesn't sound like any of it.
Noise is a loud clicking/clunking/Detroit diesel idle noise. When you rev the engine up it doesn't lighten or get better, only worse as rpm goes up. Oil is terrible looking, I'll be getting that changed this week.
Story on truck. I've had this thing for 4 years with blown motor. I got a buddy that acquired a parts truck and he said it ran good. I dropped my truck off and he swapped the engine. I got my truck back running, but with this engine noise. He said it needs to get run some more and change oil.
I think it's timing tensioners, my buddy says it will come out of it, a mechanic friend says it's going to blow up "because they all do" and I don't really want to replace the engine again.
If it's tensioners, how big of a job is it. I have the cam clamps and crank stop and the ford tools to make sure crank and cams don't rotate while apart.
I'm just 650 miles from my truck and may need someone else to do the work. Which sucks.
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2002 F250, 8 inch lift w/ 37's ... Manual locking hubs ...
Ok so my truck has no issues in 2wd even with hubs both locked or when in 4x4 hi/ low with hubs UNLOCKED.
BUT as soon has 4x4 system is in action as I idle forward there's a massive clunking and binding sound like a sledge hammer bouncing off my front diff./ drive shaft. But there's no physical binding of any components that I can see! Just a rhythmic and consistent thumping.
When you turn the wheel either direction the sound intensifies. I even dangled from the side steps as my buddy rolled forward to observe the situation.
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With the tranny in neutral and clutch out is when it is the loudest. With the clutch in their is 0 noise. The sound is a spinning clacketing sound best I can describe. The clutch is 2yrs old and was installed by a local shop using all OEM parts, the fluid level is perfect and looks brand new. The sound has come on gradually over the past 6 months but now can be felt thru the floor at the top of the gears as a rumble. The funny thing is that their are no performance issues like grinding,popping out of gear,hard shifting,etc.
This is not rolling gear mesh it is very loud clacking clunking sound coming directly from the tranny, not the transfer case, nor rears or u joints. This is standing still. Sometimes it will be a little less loud if I roll to a stop in neutral with the clutch out as opposed to gearing down to a stop push clutch in goto neutral and letting clutch out.
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I bought a 2000 F250 V10 Super Cab. Oddly after a few weeks it has grown on me. There has been a clunking noise out of the right front over bumps. I traced it to a bad axle bearing. The u joint moves up and down about a 1/2 inch. Besides pulling the hub/bearing assembly out and removing the axle are there any surprises getting the old bearing out?
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So after this weekend's hurricane my 2011 f-250 started to making a noise when I accelerate. I don't know if water got in some where. But there's no MIL light coming on.
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Picked up a new to me 2011 F250 Lariat. She had a few odds and ends to take care of, but I was ok with that. So far I fixed the reverse sensors (2 were out) creaking in the back (leaf spring bushings needed a little Lithium Grease) Squeak in the back (tailgate step needed a little greasing). Now on to my next problem!
This is my first 6.2l (first f250 in general). Truck starts up great and idles quite. Taking off driving, it sounds loud as hell under the hood. To me it sounds like the Fan is making a loud sound as the motor is accelerating. It is more noticeable when you really floor it. Prior to this I owned a 2010 F150 and I know stomping on it the motor really revs up, but this other sound to me isn't right/normal. Googling around, the closest I found to it was:
Loud "Air" Sound Upon Accelerating 2002 FORD EXPEDITION - fan clutch! - YouTube
Granted it's for an expedition, but the sound is damn near identical. Looking on youtube at 1 or 2 videos of a f250 doing a 0-60 all I heard was the sound of the motor revving, so that has me convinced the sound I'm hearing is not normal. I'm 99% convinced it has to be the fan clutch.
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I've been noticing a grinding coming from the front end of my 2012 f250 4x4, mostly while turning. It seems like its worse over uneven terrain, bumpy dirt roads, things like that, but I have noticed it on occasion while on seemingly smooth roads. Also a couple times while turning and lightly braking I could feel it interfere with the brakes. They wouldn't grab completely and you could feel the grinding in the pedal. I've been crawling around looking for rub marks or any indication of what might be causing it but until recently I hadn't noticed anything. Today though I found this. I'm guessing bad ball joint or tie rod maybe? Maybe just need alignment?
Passenger side lower control arm ...
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I have a bad wobble/vibration coming from front end i think i replaced hub locking hubs u joints truck dont feel safe at all took it to ford they say its normal no way its not just starting doing it few month feels like the 4x4 is in use when hitting bumps when driving if you go slight left or right it seems too make act up more.
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I have a 2011 f250 sd that I removed the front grill and noticed 3 of the clips that hold the lower part of the grill in (bolts on the top) are broke. I went to the local Ford dealer for the clips and was told I have to buy the whole complete grille for it. The parts breakdown doesn't show the clips sold individually from the grille.
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Just noticed a ticking sound coming from my engine... just turned 160,000. Hoping nothing serious...
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I have an 06 f250 6.0 when I'm driving and let off the throttle and coast I hear a rattling sound like a spray paint can being shaked sounds like its coming from engine compartment.
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Just became the proud owner of a used 2011 F-250 Supercab, 6.2L. Overall the truck is great but it does have a-few things that need fixing, the most annoying of which is a knocking sound from the rear passenger side cab corner. Sounds like the exhaust vibrating and smacking up against the floorboard but that's not it. Everything seems tight, even the front suspension.
The only thing I can see that may be the cause is the rear passenger cab mount seems worn. I can rotate the bottom rubber portion without too much effort and when I feel for the top rubber portion all I feel is the metal cup on the top, like the rubber has collapsed and the metal cup is sitting directly on the frame mount.
So... how many cab mounts there are for the Supercab? I think there are two on each side and two in the front. All of the information & videos I've seen describe the locations for the crew cab. Also, is it possible to replace the cab mounts and not have to mess with the ones in the front? I hear those are the real buggers.
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I have a 2002 F-250 7.3. I was driving home from work on Tuesday (highway), I heard an intermittent noise coming from the front end, sounded like a rubbing/grinding noise. Yesterday on my way to wok, same thing, on and off. Yesterday on my way home the noise was constant, didn't go away. The noise comes at about 45mph and stays until I'm back under about 45mph, so mainly just on the highway. I put the truck in neutral and let off the pedal and the noise is still there which tells me it isn't engine related.
Yesterday after work I jacked up the front end, spun the tires, no noise. No play in the tires top/bottom or side/side. Took the tires off and what I did notice is the right axle u-joint is shot. I am hearing the noise in 2wd so I don't know if its the u-joint that's making the noise. Could it be a bad wheel hub bearing? Is it the u-joint? Maybe needle bearing??
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I have a 2001 f250 7.3 4x4 today I locked the hubs, put it in 4 low and got threw some mud to go hunting fine. got back out of the woods and took it out of 4x4 unlocked hubs and went in reverse 30 yards.. Now when i drive it makes a weird sound like a rubbing sound near the front axle. What this is?
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Made a short run to get lumber yesterday and when I got home the truck smelled hot I checked it out and found a transmission oil leak at the rear of the transmission in front of the transfer case. can not really see what is leaking only has 22,000 miles. What may have happen. 2011 F250 4x4 6.7....
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Cat like noises coming from front driver side tire .. honestly sounds like a cat ..it gets louder the faster I go ... what it could be ?
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