Ford Super Duty (1999-2016) :: 2010 F250 - High Pressure Fuel Pump Failure
Jan 3, 2014
I have a 2010 f250 6.4 About two months ago the truck just quite on me. I am a farmer in south jersey and have a decent background in diesel motors. First thing that came to mind was fuel. I assumed I was having a fuel issue (clogged filters, failed pump, etc.) truck only had 45,000 miles on it so I took it to my local dealership for what I assumed would be a warranty job. I dealer service all my trucks while under warranty. Long story short I was told it was a fuel contamination issue which scared the walls of the hpfp throwing metal pieces into the injectors, fouling them.
I would need all new injectors, fuel rails etc. as well as new filter housings, fuel tank cleaning, etc. I had receipts for every drop of fuel put in the vehicle and fought all the way to through the dealership to Ford who sent out a rep and who denied the warranty work. Fortunately my insurance company covered the ordeal and all repairs were completed. I got the truck back and 2 weeks later the truck died on me again. I called the dealership back who supposedly warranted the repairs but there first words were there is no way it is their problem, they would look at it but I have to consent that if they find it is contamination again I am responsible for the repairs which we all know just to diagnose they have to remove the cab etc.
I of course lost my mind and told them this is there issue and there is no way in hell I am that unlucky that I received 2 bad tanks of fuel from 2 different high volume highway side fuel stations in the same 2 months. it is obvious they missed something or there is another issue that was not addressed. They claim there is no way they missed something. I am at a standstill.
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1999 f-250 super duty... okay, here is what i have going on. basically no power to the fuel pump. For the last 2 weeks the fuel pump relay and 1 of the relays behind the radio (next to the blue relay) would chatter and the truck would die. Wait about 5 minutes and turn the key on and if the chatter was gone then it would fire up and run... So NOW no chatter on either relay and not cranking up. - motor turns over just fine- just no power to fuel pump. So I changed out the relay- both behind the radio and the one under the hood. still chatters and no start. i have checked the Inertia switch and 12 volts there... Here is my question, when i turn the ignition on, i have no power to the base of the Fuel Pump Relay.... Where does the power come from to power the relay???
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My uncles 1999 v10 started to leak from the high-pressure hose on the gearbox. Replaced the hose which lasted for a short time but is now leaking at the same spot. The hose swivels, is this normal, seems like a dumb design for a pressure hose. Also is there a certain trick to doing this hose? He also insists on using PS fluid instead of the ATF it calls for. Could this cause a problem with the seal?
Edit: Also the truck has been lifted on 35s since 16k miles and its now roughly at 170k. He tows with it as it is his work truck. But the truck is well taken care of.
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I am trying to diagnose my fuel system, but I cant seem to find the fuel pump relay. My truck is an 2004 f250 crew cab work truck with 5.4L. it seems that the relay can be mounted anywhere from behind the radio or in the engine compartment as well as built in to the fuse box under the steering wheel.
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I have the gas 5.4l in my 01 F250 Super Duty. I had to change out the leaking Heater hose before I could attack this other issue. The truck starts when it feels like it. I changed the fuel filter and it started fine. Then the next day it wouldn't. Later it would. However each time it does start it dies when throttled up. I am down to thinking it is the fuel pump. My question is, because changing the pump sucks about as bad as changing the heater hose. Can I install an inline fuel pump and deal with the sump pump in the tank later? Are there any Cons to doing this?
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The fuel pump fuse keeps blowing intermittently. I would assume it's a wire grounding out somewhere but I can't seem to find one yet. I do have a faulty purge solenoid on the canister but I don't think that would cause this. The reset switch doesn't seem to be tripped either.
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Looking for where the fuel pump relay is 2001 f 250 SD reg cab 2 wd. Won't Start On pump gas , starting fluid yes
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I have a 2001 F-250 XLT 4x4 with V10. Truck will not start. No fuel pressure. My Haynes manual does not show ignition or fuel delivery wiring. I have found the relay box behind the radio/dash. I need a wiring diagram and info on which relay is the fuel pump relay. Want to know so I can jump relay to see if fuel pump is okay.
Truck had sat for a few weeks being ran very little, so had to jump start yesterday. Ran for about 15 min, the shut off, re-started and ran for 30 min. Truck sat for about 1.5 hours then would not start. Charged battery overnight and it is 100%.
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2000 f250 V10 ...
Problem: More often than not when the key is turned to run (?), prior to engaging the starter, the fuel pump does not turn on for its 5 seconds. I have installed a fuel pressure tester gauge to watch the fuel line pressure. It was a little shaky to diagnose because if the line had pressure/fuel from the previous run it will start and run a short time and then die from lack of fuel. Unless the fuel pump activates when the key is turned to run, prior to full start, then there will be no fuel coming from the pump. No start. If you work the key to run a few times until the pump engages its good to go. The truck has never died while driving, once it gets that initial pump activation it runs good until the next start up cycle. When the pump does work it builds up to good "book" pressure and holds it at 39 when the engine is shut off.
We have put off changing the fuel pump for obvious reasons but can not see how it could be the problem since it has never quit once after we get it started. Are we wrong? We know the fuel shut off is on as it will run. We have changed the key lock tumblers, the ignition switch and the fuel pump relay. (behind the radio). Next up is to re-seat all the fuses and relays in the main fuse panel box under the hood. I just read that today on FTE. Is there a test we can do or some engine codes we need to look for? This problem is getting old fast.
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Its it true, that the fuel pump relay is hid in the fuse and relay box, and non serviceable ?
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I see several threads regarding engines that wont start for no apparent reason. My reason was a failed fuel pump relay. This sucker is hidden in the dash below and to the left of the radio. I got to it by taking out the ash tray. There are three relays under the cover. The upper left is the fuel pump relay. The one to the right is the turn signal relay. I don't know what the bottom left is for.
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My 2011 has just over 27K miles on it. On Saturday the Check Engine light came on. The next time I started the car, it cranked over for about 5 seconds before starting, which is unusual. Then multiple times Sunday and this morning, it seemed to take even longer to crank before starting. This morning, it barely would stay running. And there was a lot of hesitation driving down the road.
I scanned it with my OBD II scanner and got P0087 (Fuel Rail/System Pressure Low). I dropped it off at the dealer this morning and jut got a call that they are replacing the High Pressure Fuel Pump. But they had to special order it overnight and probably won't have it replaced for another day after that.
Is the high pressure fuel pump the device sticking out the top of the valve cover on the back, driver side of the valve cover, with the multiple fuel lines going into/out of it?
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2010 F-250. the tire pressure warning light is on and the cruise is not working. Verified all TPMS sensors are working and sending signal with the reprogramming tool. using my scan tool, I got several U codes saying there is no communication with the instrument panel control module. I have cleared the codes, they did not return immediately and the problem persists.
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What color wire controls the high beams?
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I am working on a 2003 7.3 truck that I am having trouble starting, but once it is started runs well. I have installed manual gauges to both the low and high pressure pumps. The low is running 40 at an idle and 50 at 2000 rpms. The high is running 500 at an idle and 1200 at 2000 rpms. The low doesn't show pressure while cranking. Would you say the low or high pressure pump is bad?
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I had my fuel filters changed at the dealership today on my '15, and then I bought fuel and headed home (70 miles). About half way home I got a "Low Fuel Pressure" message and a little while after that "Reduced Engine Power" along with the check engine light.
I pulled over to see if they did something like leave the drain open, thinking it might be sucking air. Of course it was dark and I could not see anything. However I did hear a buzzing sound and could feel a vibration when I touched the fuel line going into the top of engine filter.
While it is possible I got bad fuel, I suspect they did something wrong installing the filters. Even after cycling the fuel pump multiple times they had a hard time getting it started afterwards; I think they finally disconnected the top fuel line to bleed the air out.
I continued home and made it, but not sure what to do now; its 70 miles back to the dealer.
What is the most likely problem? Improper fuel filter installation or bad fuel?
Should I pull the filters in the morning see if there is something obvious like an out-of-place gasket? If so, top or bottom filter?
Is this a tow truck affair or should I drive 70 miles back to the dealer?
What the heck is the buzzing sound?
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Recently my 2011 F-250 Diesel with 21,000 miles seemed to start hard one morning. After starting the truck it ran well that day and started fine. The next morning it would not start. Had it taken to the dealer and they went to work. Started at the fuel filters and replaced low pressure fuel pump. Thought a piece of the defective pump had moved up fuel line. Removed high pressure pump and found signs of rust. All regular service intervals have been met. Didn't see this coming. No water in fuel light or other warning.
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For about 6 months the cruise control on our '09 F-250 has been intermittently failing. One time I'll set it and it will work fine, the next time I try to set it and it fails. No particular rhyme or reason to when it fails to set.
Some of the tests that I did indicated it was the brake light switch on the brake pedal arm. It seemed to work perfectly a few times that I drove it after the installation but now it's back to working when it wants to.
I had a problem with the cruise on our '06 Ranger and it turned out to be the module. It acted a bit the same way in that it would set sometimes, other time not. I don't know if the two systems are similar or not.
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Suspect I have a bad fuel pump. I checked for power thru the Inertia Switch. When I first energize the ignition I receive 12v after a couple seconds it drops to 7v. Is this normal? I checked at the connector to pump module and see the same reading. I swapped fuel pump relay and same readings. Just want to makew sure I dont have some other issue before doing pump.
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2004 super duty crew long bed 2wd, v10 auto SLT.
Manual says not in fuse block.
Looked behind radio, nothing, not even a space or the blue one there.
There are some on the firewall, driver side not marked. No pink wire.
Where else??
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Will it be easier for me to drop the tank or to take off the bed of the truck does a 1990 F350 7.5 liter dual tank gas
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