Ford Super Duty (1999-2016) :: 2009 F250 - Code P0442 - Minor EVAP Control System Leak


Jun 14, 2013

My 2009 F250 5.4 was throwing code P0442 - minor EVAP control system leak.

The first time it happened, the guy at the parts store checked it out, reset it, and said if it comes back, try replacing the gas cap.

The second time it happened, same thing.

I bought a Stant cap at my local parts shop, and had them reset it again. I don't like the Stant cap since it does not fit the retainer correctly, but it sealed fine.

However, the same code came back.

It took a smoke test to identify a leak from the vent tube on top of the fuel tank. The tube was replaced today.

If the code stays gone for a few hundred miles, I'm going to switch back to the original gas cap. I want to make sure the leak is gone before I change anything.

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Ford Super Duty (1999-2016) :: Fault Code P0442 (EVAP) Be Caused By ESOF Vacuum Leak?

I have 2 issues and wonder if they are related. I don't have a CEL but I'm getting a P0442 DTC with my code reader - EVAP system leak detected

Also, my ESOF doesn't work. The hubs will lock manually. Can this be related?

I've already cleared the code and it came back. My ESOF hasn't been working for a while but I just haven't had the time or motivation to look into it until now.

I tried the HVAC Test and there may be a slow leak in the system. I can get the vents to switch from defrost to face vents but it switches halfway back to defrost, both are on at the same time for 20 seconds, then it recovers and goes back to the face vents.

My 4wd relays seem to work as well.

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Ford Super Duty (1999-2016) :: 2001 F250 - P0456 Code - Evap Leak

I have a 2011 F-250 6.2l with a P0456 code. Is there a common fix for this issue?

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Passat (B6) :: Code P0442 - Evap Emission Control Small Leak

Threw this code p0442 evap emission control small leak. I see its a popular code to have....

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Camry :: OBD Code P0442 - Small Leak In Evaporative Emission Control System

Got an engine light on today and had it checked at Advance Auto. It is P0442, "small leak in Evaporative emission control system". One article I read said to remove and retighten the gas cap, clear the code then see if it occurs again. If it does then replace the gas cap with a new OEM cap, and try clearing the code again to see what happens, as a first step in the troubleshooting process. I retightened the gas cap, but don't know how to clear the code and turn off the engine light.

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Passat (B5) :: 1.8T Minor Evap System Leak - Code16826

2003 passat GLS stock w/ 1.8T, MIL comes on after full tank drops to about 3/4 full. Code 16826 will clear but keeps coming back, always when the tank is about 3/4. I have replaced gas cap but, no luck. Also, sometimes after filling the tank the light goes off by it's self.

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Ford Super Duty (1999-2016) :: 2004 - Very Minor Oil Seepage Leak On The Lower End

I have an '04 Super Duty 6.0 and am just a couple hundred miles shy of 200K. The truck seems to be running great and I want to keep it that way. I'd rather invest in some upgrades and longevity than go into debt for a newer truck. What I can upgrade/do to keep this thing going for another 200K? I have replaced all of the injectors, the FICM, turbo, and the EGR valve through attrition. I also have a "very minor oil seepage leak on the lower end" of my engine. I'm not anywhere near mechanically inclined with vehicles, so almost any work that needs to be done will be through a local shop. I keep reading about "bullet proofing" the engine and have found very mixed reviews ranging from "YOU MUST DO THIS" to "it isn't necessary" or "bulletproof products are crap made in China".

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Ford Super Duty (1999-2016) :: 2003 F350 - Minor Coolant Leak

03 f350 5.4. Very minor coolant leak at the moment. Valley behind water pump looks a little damp and leak has shown a little on the passenger side block above the starter. Shows on the tranny bell housing and hits the y pipe every once and a while. I am thinking its the hose that runs under the intake manifold but wanted to check in here for some wisdom. Can it be bypassed or rerun without pulling everything.

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Intrigue :: Code P0442 - Small EVAP Leak

So I have had this code P0442 for a long time and I just kept clearing it. The attached picture (at an angle) shows the hole in the small line attached to the fuel neck filler exactly behind where the plastic wheel well cover touches it. Just ordered a new one from rockauto for about 65 shipped.

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Ford Super Duty (1999-2016) :: 2003 F450 Won't Start Cold - Minor Oil Leak

I have a 2003 F450 PSD which won't start cold. I leave it plugged in overnight and it won't start in the morning without starting fluid. I spray a little while cranking and it turns right over. It runs really rough for a few minutes but as it gets hotter it settles down and runs like it's brand new.

Once at operating temp it will start up again no problem. I changed the GPs, the GPR, the valve cover gaskets and GP harnesses, 2 brand new batteries, oil change, fuel filter, air filter. I can't imagine what the problem can be.

I know the icp sensor is bad, I checked it and it has oil in it, but it still won't start unplugged so that isn't the main problem. I noticed it has a minor oil leak, not sure of where it's coming from, but it seems to leak when the truck settles.

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Passat (B5) :: MIL Came On - Code P0455 / EVAP Emission Control System Leak?

New owner of a 2003 1.8TPassat (29,000mi) as of the last 2 weeks and have just had my MIL come on. Scanned it at home with my Actron CP9125 scanner and got this code (P0455) which reads in the scanners manual as "EVAP Emission Control System Leak (Large)". Didn't know if this was a generic description of the code or VW has a more specific definition. What precisely this is in reference to, gas cap, vacuum hose????? Or what VW's actual description of this code is?

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Ford Super Duty (1999-2016) :: Code P0442 On 2003 V10 - Purge Valve Solenoid?

CEL turned on this morning heading to work. Truck drove completely normal with no signs of altered performance.

Stopped by Autozone after work and they checked it with a code reader.

Came back with P0442 - "Purge Valve Solenoid"

Part sold with or without bracket.

Is this a common part to fail? How can I be sure it has truly failed? Is it acceptable to reset CEL and see if it fails again? If so, how do I reset? Where is part located?

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Passat (B6) :: Evap Small Leak Intermittent Code P0442 Strikes Again

I've gotten the P0442 "small leak - intermittent" code and "service now" warnings on my 2007 2.0T Passat. I have also occasionally gotten the "check gas cap" warning and icon on the dash, but it always goes away quickly. The car runs fine. The VCDS scan shows as follows:

Address 01: Engine Labels: 06F-907-115-AXX.lbl
Part No SW: 3C0 907 115 S HW: 8P0 907 115 B
Component: 2.0l R4/4V TFSI 0020
Revision: --H14--- Serial number: VWZCZ000000000
Coding: 0404010A19070160
Shop #: WSC 24125 444 85663
VCID: 3041CBF8A31AF19890B

1 Fault Found:
001090 - EVAP Emission Control Sys
P0442 - 001 - Small Leak - Intermittent

[Code] ....

If I clear this code, it comes back within a day or two of driving, but not immediately. I have already replaced the gas cap and N80 valve. The other component I'm aware of possibly failing is the check valve. It's just downstream of the N80 valve, circled in red here:.

I put a vacuum on this part, and it had a very slow leak, losing about 3psi (starting from 20psi) every minute. That seems too small a leak for this to be a problem? Is this thing supposed to be absolutely air tight? Since this part is more expensive ($80) and bit more hassle to replace than the N80 valve, I'd like to know more about this before I just blindly replace it.

If this check valve isn't the problem, then what to check? Although the car runs fine, I need an inspection and would prefer to not have to clear the codes and hope for the best just before taking it in.

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Golf IV / Jetta IV :: EVAP Code (P0442) Small Leak Detected

so my girls car is throwing an evap code (P0442) small leak detected. I bought a new oem gas cap and replaced the purge valve solenoid under the hood. that didn't work, CEL still comes on about 100mi after clearing the code.

I have checked the rubber hoses that were attached to the purge valve solenoid when i replaced it and they are fresh, no dry rot or cracks that i can see. The hose on one side goes to a hard line that runs under the car to the back, the hose on the other side of the solenoid runs under the intake to the throttle body. That hose was fine as well. Connections were tight and i even put better clamps on the hose ends that attach to the solenoid. So I have ruled out that portion of the system (under the hood).

I also removed the rear seat to access the fuel pump. All those connections seem nice and tight, I don't smell any strong gas fumes indicating a leak so i don't think the fuel pump gasket is the problem either. Finally, i checked out the hard lines running under the car front to back and I see no apparent or obvious damage. I assume my next step is to pull off the rear passenger wheel well liner and asses the charcoal canister and the LDP connections, correct??

The last thing I will mention is, Idid notice the 2 fuel lines that attach to the fuel regulator are in pretty rough shape, however not leaking any fuel. Are both of these lines actual liquid fuel lines? I am thinking one of them is a vapor return which may be part of the EVAP system. If it's dry-rotted and leaking vapors could that be the culprit??

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Accent LC (2000-05) :: Error Code P0442 Indicating A Leak In Evap Emissions

This began as a troubleshooting exercise for a P0442 code (2002 model) indicating a leak in the evap emissions system. Often caused by simple things like a loose/poorly sealing filler cap. Not this time

It's a neat design, tucked away up in the fender well. Even sports a very effective stone guard (plastic shield) which hides all that tubing from view. But the shield also traps all the road salt and mud and packs it into the crevices between the tubes where it stays from one winter till the next. Even a powerful car wash probably can't dislodge the caked on mess once solidified.

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Ford Super Duty (1999-2016) :: 2009 F250 - Intermittent Cruise Control Failure

For about 6 months the cruise control on our '09 F-250 has been intermittently failing. One time I'll set it and it will work fine, the next time I try to set it and it fails. No particular rhyme or reason to when it fails to set.

Some of the tests that I did indicated it was the brake light switch on the brake pedal arm. It seemed to work perfectly a few times that I drove it after the installation but now it's back to working when it wants to.

I had a problem with the cruise on our '06 Ranger and it turned out to be the module. It acted a bit the same way in that it would set sometimes, other time not. I don't know if the two systems are similar or not.

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Ford Super Duty (1999-2016) :: 5r110 With Code P0766 / Shifting Erratic And Trans Control System Fault

The truck belongs to a very good customer of mine and is a 05 f350sd 6.0 td with 5r110 torqshift tranny. The vehicle presents with these symptoms and codes....

-there is a delay from p to r and its intermittent, sometimes it will be in a weak reverse where it wont creep unless you give it some gas, sometimes it will hit reverse hard after this. sometimes it bangs reverse
-there is a delay into drive intermittently with the same symptoms as reverse where sometimes it bangs and sometimes it will take a little throttle to get it moving
-once the trans is hot (operating temperature) it has trouble downshifting. my solus tells me sometimes it tries to start off in 3 or 5 then sometimes it will bang back down into first and almost chirp tire with little throttle input
-tow haul light will flash after several miles and then it only has 1-2-3-4 no 5-6. then the starting off symptoms get worse
-throws codes for

p0766 shift sol d performance/stuck
p2701 friction element b apply time range/performance
p2703 friction element d apply time range/performance
p0700 trans control system fault.

So far the ideas i have are as follows

replace solenoid D
direct clutch replacement and seals for corresponding drum
torque converter replacement and pump replacement
harness rub through between pcm and transmission

The truck has had similar issues a year ago. Upon testing line pressure i found it was out of spec and replaced the epc. (electronic pressure control solenoid) and this cleared most of it up . I have had the pan down many times and the fluid has not been burnt and there is little debris in the pan. nothing i would consider beyond normal wear. Tomorrow I will be dropping the pan again to inspect the magnet and fluid as well as the condition of the harness. i will post my findings at that time. I am hoping between now and then some of you will be able to point out a few possibilities to get me on the right track.

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Sonata NF (2006-10) :: CEL Code P0456 - EVAP Emission Control System Very Small Leak Detected

CEL came on after a couple of driving cycles showing code P0456 (evap emission control system very small leak detected)............. car drives fine has good gas mileage.....

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Ford Super Duty (1999-2016) :: 2008 F250 - No Cruise Control - Radio / Reverse Sensor And Towing System Error

I recently bought a 2008 F250 with the 6.4 diesel indirectly from a dealership. The truck itself has 220,000ish kilometers, but the engine (as well as the turbos) are Ford reman that had about 12,000km when I bought it and I have only put about 6500km on it. It is already leaking oil but that is for another thread.

The reverse sensors, steering wheel controls and part of the stock 6cd radio have never worked. The towing system has errors as well. The fuel level sensor often has problems reading the new level after I put in fuel, but that is always fixed by disconnecting the batteries and forcing a hard reset.

I figured the steering wheel/cruise control problem was due to either a broken clock spring and/or the brake pressure switch. I replaced both those as well as the airbag because the horn relay failed closed when I put it back in the wheel. It did not fix the problem. The steering wheel buttons still intermittently illuminate, but the radio controls and cruise control buttons do not function regardless. The truck isn't giving any codes either.

The towing system will activate lights and brakes on a trailer as well as set the gain, but it will not detect that it is actually hooked to a trailer. I cleaned the pins, but I haven't looked any further into it. No codes for this as well.

The reverse sensors/system does not work. It will lock itself in "off". I am guessing this is because one or more of the sensors have failed, but I am skeptical that it would be just that given the trucks other problems.

The radio does work, but the auxiliary input/mode will not work. I ran the diagnostics on the radio and on 'Test 1' I got "SELF FAIL B1342 ECU" and "B2477 CONFIG". I tried to clear the codes, but I can't. I think this means the radio is kill.

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I have been leaking oil on one of my work trucks. I do not know what the part is called or named. the leaks seems to be coming from above or behind a part that the driver side motor mount. As you can see in the image, the part has a sensor and a concave dip that runs along the middle of it. Well, I stuck my fingers behind that and it has a dip on the other side too which face up and that dip was puddled with oil. I need to know what that part is called or named or what is directly behind it that can be causing the leak. I hope its just a gasket and it is not cracked.

Part that is leaking behind. 2001 Ford F-250 Super Duty V10

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I recently came a cross a no start issue with my truck. It is 2005 ford f350 6.0 ... Found out I have a leak in the high pressure system. When I was taking out the bolts out from the manifold I stripped out two bolts. I know ford part # w301383 is the ford bolt. But I was thinking why use that same bolt and had have that issue again later.

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