Ford Super Duty (1999-2016) :: 2007 - Brake Pad Burning Smell - Caliper Dragging
May 15, 2017
The wife and I ventured out last Friday evening to run a few errands. When we returned to the house and pulled into the garage, we both smelled burning brake pad. I felt the rear wheels, the drivers side was too hot to touch.
Dragging brake caliper. I got online and reserved a drivers side caliper and a set of pads at NAPA. Saturday morning I removed the caliper. Much to my surprise, one of the caliper pistons was broken into multiple pieces.
I took the offending caliper to NAPA and picked up the new caliper and a set of pads.
Side note - NAPA seems to think the 2007 trucks have calipers that mount in front of the axle, not behind the axle. They will try to sell you a passenger side caliper and tell you it is a driver side caliper. It will bolt up fine, but the bleeder valve will be at the bottom of the caliper instead of the top. You'll never get the air out of the caliper.
Got back home, bolted up the new caliper and pads, then bled the system. All worked well.
I decided to throw new pads on the passenger side brakes as well, since I had 2 remaining. I took off the passenger side caliper, much to my surprise I found a cracked and broken piston on that side also! Another run to NAPA to pick up another caliper. Installed, bled the system again, all working well.
Now, I have never seen a cracked and broken caliper piston like this, let alone one on each side of the rear axle. What might have caused this? About a year ago I had a shop install new backing plates. The pads and calipers are about 3 years old, same shop installed those.
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I know this has been talked about many times and how to solve the issue but thought I would ask some other questions too. Earlier in the summer, I did grease the slider pins as preventative maintenance. I don't drive my truck all that much and when I used it yesterday, (about 30 minute drive) I came home to burning brake smell. I'm wondering if enough heat would cause the caliper to go bad? Should I just grease the pins again or change out some parts?
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I pulled into my driveway after a 30 minute drive and smelled burning brakes. The right front was the culprit so I took a garden hose and cooled it down. The next day I remove the caliper and one of the pistons fell apart. So I need a new caliper and trying to decide if I buy after market or go with Motorcraft? I think the rotor, caliper, and pads are original since I the rotor is stamped Ford and the caliper bracket has TRW and Ford markings.
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after replacing rotors,calipers,pads,hoses and hardware with OEM parts TWICE now I'm still having issues with my brakes sticking and dragging!!! I am starting to suspect the pistons within the calipers themselves. I think that Quality (expensive) aftermarket parts is going to be my soulition but would like to get some input from some fellow Super Duty owners before I pull that trigger.
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About a year ago, I had my right rear brake caliper lock up on my F350 dually. The shop said it can happen and replaced both rear calipers. Last week I started to hear something from the rear and within less than a a few days, before I could get to a shop the noise increased and when I looked the rotor had been gouged on the right rear.
I cannot see the left rear rotor to compare as the wheels don't line up on that side to see through. So my question is this. Could it be the caliper failure was a symptom and not the cause. Maybe a proportion valve or something that could affect the pressure on that one wheel.
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My 1999 F250 right rear brake caliper will not release. I replaced the caliper, caliper mounting hardware, pads, rotor, emergency brake pads, and I bled the system. For some reason the right rear remains activated when my foot is not on the brake pedal. The other three wheels appear to be functioning normal.
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I have a 2000 F250 SD 4x4. I noticed the other day that after driving the truck for 10 miles or more and then stopping and getting back in it feels like the parking brake is on. I drove the truck home and on my way back I smelled brakes burning but it wasn't pulling while driving or braking. When I got home I put my head in the wheel well to get a look at the brakes on the drivers side it seemed ok, but when I did it on the passenger side it was hot as Hades! It's been my experience that if the caliper is hanging up it will pull either while braking or regular driving. I just want a better idea before I go ahead and buy a new caliper and hose and tear the dang thing apart.
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I just got this truck and didn't have any strange odors other than brake caliper which got replaced immediately. I got 4 new Mastercraft AXT tires last week and two days before that I got a muffler installed. I put a flowmaster on it (black) Now if I drive it about three four miles, I get a smell coming from somewhere which I can't locate because nothing is hot and it goes away within a few minutes so I cant pin point it. At first i thought it smelled like rubber heating up, but now not sure. I may take it back to tire dealer and have him check all the tires for balance. I had them do an alignment, so I would hope it isn't that. The smell came with the new tires I think....I had the exhaust worked on two days prior to that and didn't notice anything after that. I haven't checked anything else, but there isn't anything hot when I jump out and start sniffing around. Would tires do that if NEW or out of balance?
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For the first time while towing a bumper pull trailer, started getting a very strong burning smell, only while going up decent size hills. After the climb, smell goes away. Kind of smells like burning rubber or wiring, but that should be constant and not just while up hill.
Checked tranny fluid and it didn't look burnt or low and never saw visible smoke. Have seen this discussed before but with no definitive conclusions. Truck has 150K on it and has long ago lost most of its towing power and the hills also drop the speed to around 45mph from 70 when I hit the big ones.
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So I recently replaced my brakes and rotors with parts from frozen rotors. Today, I noticed a smell coming from my truck right before I got it home. I also noticed before the smell, it was pulling to the left. And when I braked, also pulling to the Left. I think I may have a brake dragging. I have heard about the caliper slide pins freezing, but when I replaced my brakes and rotors, none of them were frozen and appeared to be in good shape. I have the truck jacked up now with the wheel removed and didn't find anything apparent. I just took the caliper off and had my buddy press on the brake slowly while I watched the pistons. Only the piston closest to the fluid inlet came out. The other one did not move. Does this indicate any type of malfunction?
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I read a reference to the front brake caliper bracket bolts being one time use torque to yield and must be replaced every time they are loosened. Is this true?
This is on my 06 F-350 in my Sig.
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When starting up my 2011 F-250 Gas, I have a burning smell coming from my vents for about a minute then it goes away. It smells like new electronics. My A/C seems extra cold as well. We just got back from a 3800 mile vacation. Its been going on now for about 3 weeks and never changes...
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So just about every trip that's over 20 minutes I'll get a smell, seems like it's coming thru the vents and it smells like burning wires or like you turned on your heat in your house for the first time of the year.... Is this normal??
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2001 F250 SD diesel. Brakes have been working fine with no pulling. They just started to squeal recently so I knew it was time for some new pads.
I'm having a problem that seems to plague me often when I try to replace disc brake pads. I can't get the twin pistons to go back in to allow room to get the new, thicker pads in.
I unscrewed the cap to the master cylinder and used a spreading tool (that came in a brake kit from Advance Auto Parts) to compress the pistons. No movement.
I put a lot of force on it. No piston movement.
I unscrewed the bleeder screw and tried again. No movement.
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one of my f350 super duties has had the right rear brake caliper and slider replaced 4 times in less than a year. it has just gone for the fourth time today. i called ford who, after a long phone call, said it could be the metering valve. i have looked everywhere for this valve.....no luck. so i called them back and he said it was part of the HCU. after a few minutes, he finally told me it was also called the ABS module.
my question is..........can i just replace this metering valve or do i have to replace the whole unit?
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03 f350 4x4. New front calipers and pads.
Wondering if there's a 'trick' to getting the front brake pads into the caliper . Those damn springs kept popping out. I'd get three of the four ends into place in the pad holes then one would pop out while I'm trying to get the fourth in.
After about a hour of trying every different way that I could think of, another set of hands came by and with four hands holding things in place, it finally did the trick.
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I have an 04 f250 with a 5.4 I smelled something like burning and the truck shut down. the fuse panel was warm. after a min or so it starts back up never know how far till it stalls again.
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I have had the truck just under a year. It has 104k on it i only drive it on weekends. Last weekend going to Home Depot about 15 miles got out and could smell brakes burning. Felt the wheels and the right rear was very hot. Got back home no smell but still hot not as hot as earlier. Pulled the wheel off it looks as if the pads and calipers are fairly new paint is still on them caliper is a TRW. The pads were stuck in the carrier even the stainless clip ends look rusted.
Cleaned it all up both sides lubed the pad carrier with pin lube. Pushed the calipers back in some both sides went in easy. The right rotor has definitley been hot. Put it all back together and went for a test drive. Came back no problems checked the temperature with a laser type heat thermometer all wheels were around 140 f. Went out yesterday morning stopped and could smell the brakes again. Drove it back home and the right rear was 300 f. others 150 to 160 f.
Jacked it up put it in neutral and the you can spin the wheels by hand. Started the truck had the wife get in put it in drive wheels turning applied the brakes they stopped let go they turn freely again tried the parking brake it works fine also. So do I buy new calipers and brakes or maybe is the wheel bearing going bad causing the brakes to heat up?ied.
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I have a 2002 ford f350 triton 5.4 V8. I just put front brake pads on my truck today. Started driving around and i could smell burning brakes. Stopped and alot of smoke was coming from my brakes on my front passenger side but nothing from the front drivers side. Replaced all the brake pads on the front. What is making them so hot?
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My question is my abs light came on so I stuck my computer on it. Said right rear , we'll we all know on a 2007 6.0 f350 4X4, the there's only one sensor on the pumpkin, so I replaced it and cleared the code. Abs light came back on once I started driving, week ago my right front caliper stuck and got very hot, could that read bad for the rear of the front went bad? Will pull plug and make sure I didn't bend any pins.
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Recently purchased a CPO 2009 F250SD 6.4L. Happy with the truck overall but this AM I noticed a slight burning plastic smell so I opened the hood and looked around closely. Didn't really find the culprit(I don't think) but noticed that the engine compartment heat shield/barrier appears to be falling down above and behind the turbos (pictures linked below). How big a deal is this? Would it be covered under the CPO warranty? It almost seems like a safety issue. I also wonder if the insulation material, now exposed without the metal reflector material, is what is causing the smell....
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