Ford Super Duty (1999-2016) :: 2006 F350 - HVAC System Is Melting / Blowing Scalding Hot Air
Jun 9, 2017
I was recently on a trip pulling my 32' Travel Trailer, and out of the Hvac system started blowing scalding hot air and soot and smoke into the cab. I pulled over to check things out and could find nothing wrong. When the turbo kicks in it blows even hotter. I could find nothing wrong at the time. As I got back on the road again it started again a few miles down the road.
I made it home and started checking things out. Around the dash, airbag, glove box, on the window , headliner and carpeting, is covered in soot and smoke. the computer is now telling me that ALL the doors are ajar, power locks and key fob do not work, 3/4 of the window switches do not work and 1 window does not work now. I removed the glove box and the panel underneath it to look at the HVAC system.
What I saw about made me cry. The Plastic that houses the HVAC system had started melting and the HVAC hoses have melted. I have still not found the reason for any of this to happen. Also when I got the truck a year ago the Turbo would spool up around 1800 to 2000 RPM. Now it does not spool up until around 3000 to 3250 RPM.
HVAC system and hose
HVAC system housing
Glove Box and Vent
Air bag and Vent
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