Ford Super Duty (1999-2016) :: 2006 F250 - New Clutch Pack Installment In Rear Differential


Jun 14, 2013

Looking for a breakdown for installing a new clutch pack in the rear differential of my 06 F250 Diesel sterling 10.5. I found a kit on rockauto.com but it has 4 weird looking shim things I don't recognize, I rebuilt my diff in my 03 crown vic 8.8 but there's some extra pieces in this kit I don't recall.

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Ford Super Duty (1999-2016) :: 2004 F250 - Rear Differential Going Bad?

I have a (new to me about 40 days ago) 2004 F250 SD Lariat Crew Cab 4x4 6.0 diesel. 137,xxx miles.

I thought Id gotten a good "deal" on this truck when Id bought it however the last 40 days have been very expensive. The "stealership" I bought the truck from was on a 35mph rd and I couldn't test drive it at highway speeds. So I bought the thing "knowing" there were a few "minor" sniggles wrong... however once about 15 miles from the dealership/stealership and on a highway, the real fun began.

I had a terrible shake, shimmy and groan/whine at speed no matter if the truck was in gear or not.

Since that time ive repaired/replaced:
1) Both front hubs/bearings
2) Both front hub locks
3) Both front brakes and calipers
4) 4 New Hankook tires
5) Ford Dealership Diesel engine service/lube (essentially an expensive oil change)
6) Ford Dealership transmission service
7) Drained (with a siphon) and refilled the rear differential + OEM Ford friction mod.

Ive eliminated problem after problem after problem with this thing.... and yes, the truck does get better with each repair HOWEVER.... Ive still had this groan/whine from the rear end of the truck and a rumble from starting at a dead stop despite my changing out the gear oil in the rear diff.

So I take it today to a local shop (that I trust/sort of) for a 2nd opinion. Their technician takes the truck out for a test run and comes back in 10 min saying he has no clue but the sound was annoying and he'd need to put it on a lift if I could wait.

I saw the truck go up... a few parts get wiggled, some head scratching, saw the truck go down, watched another tech jump in and 2 techs run it out for a test drive.

When it came back, I watched the truck go up again on the lift... this time however they just lifted the rear and with one guy in a pit the other revved the motor. I watched as the wheels spun. A few minutes later both techs came in and said my "rear differential was shot".

They pulled the diff mag plug which was caked in metal deposits. It looked the same when I pulled it off the first time and did the fluid change (yes i cleaned off the plug before putting it back). I had seen differentials (in the past) have deposits like that before on plugs but the units were still good and such deposits were considered casualty of wear and tear.

However im being told the rear end is shot.. When I inquired about just replacing the internals of the diff, it was a simple bolt in/bolt out job.

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Ford Super Duty (1999-2016) :: 2001 F250 - Rear End Differential Fluid Change

I have a quick question. I am gonna change the fluid in my 01 f250 rear end. it has 410 gears and a limited slip diff. if i use full synthetic gear oil do i have to add the limited slip additive or just the 75w-140 full synthetic gear oil.

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Ford Excursion :: Replacement Of Rear Differential Clutch Pack?

Have a growling noise in the rear when turning for the past two years. Getting worse so I assume I'm getting down to the metal on the clutches. Done all the other stuff like change the fluid and add friction additive. Have not pulled the cover and have the Mag Hytech diff that increases the capacity from 3 to 6 quarts of RP 75W-140 oil. Still does it. Just wanting to know if aftermarket clutch packs are available or is this a dealer only part. Ballpark how much are the clutch packs?

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Ford Super Duty (1999-2016) :: F250 Has P7147 Error - PWM Or Non-PWM Solenoid Pack

99 F250 Super Duty 5.4 has a p7147 error. Traced all wiring cant find any short. Bought reman solenoid pack # are f81p-7g391-cb with green cover my old one in trans is f81p-7g391-ba with blue cover. Are these interchangeable? Have tried to read up on pwm & nonpwm and getting confused.

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Ford Super Duty (1999-2016) :: 2006 F250 - Fan Clutch Roaring On Acceleration

I have a 06 6.0 with 340000 miles on it believe it or not still pulls great. The problem is my clutch fan keeps roaring when I press the gas it's extremely loud all my gauges are fine so the truck isn't overheating? Also not a bad fan clutch I wasted 300 bucks on that and it's still doing the same thing.

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Ford Super Duty (1999-2016) :: 2003 Excursion - Outer Axle Seal Installment

Do I need a special tool to put the outer axle seal on a 2003 excursion? I could make one if I new how far down it needs to be. I'm replacing the needle bearings in the back of the hubs and it looks like the last seals were not on far enough and the hub tore them up....

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Ford Super Duty (1999-2016) :: Rear Differential Tag

I was trying to determine how to read the metal tag on my rear differential in an attempt to figure out what rear gear I have.

The plate reads: "3 V 414 F" on the top line and "731053L03" on the bottom line.

It's a 2004 Super Duty 4x4 Crew Cab XLT with the 5.4 gas.

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Ford Super Duty (1999-2016) :: Rear Differential Leaking

The rear differential is leaking on my 2000 f350, i am going to replace the gasket. When I take the cover off will all the gears pop out or are they held in? Also how much differential fluid does it take?

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Ford Super Duty (1999-2016) :: 2001 F250 - Axle Stuck In Differential

Finally finishing up my 2001 F250SD 4X4 project. Decided to pull down the front axle to replace the dust seals. I've got everything apart including the large knuckle seals. Tried to pull the passenger side axle out but it only moves about an inch to an inch and a half before it stops. Took off the differential cover to look for damage or something obvious but I don't see anything wrong. The axle is moving within the splines of the spider gear but that's it. Stumped and sitting on jacks!

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Ford Super Duty (1999-2016) :: Replacing Gear Oil In Rear Differential?

I need to replace the gear oil in the rear differential on my Ford F -350 and was wondering what the best sealer to use.

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Ford Super Duty (1999-2016) :: Gasket Versus RTV On 10.5 Rear Differential?

Using a gasket on the rear differential? How did you like it?

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Ford Super Duty (1999-2016) :: Tire Air Pressure Differential Front / Rear

Wondering what difference in tire pressure are you running front to rear. I have a 1999 CC LB 4x4 with a v10 with 180k on it and have always had to run lower on the rear with a empty bed. Most of the time I'm empty. If I don't the rear centers wear a lot quicker.

I ran KO's most of those miles and recently switch to Geolanders. The tires are 315x75x16. BTW the geolanders are doing great. A better rain tire, smoother and much more quiet. 6k on them so far and very little wear. Time will tell, I would get 55-60k out of the KO's.

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Ford Super Duty (1999-2016) :: 2013 F250 - Paint Peeling On Front Differential And Axle?

My 2013 f-250 with 6500mi. has peeling paint on the front differential and the axle.. I sprayed it with some fluid film for now.

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Ford Super Duty (1999-2016) :: 2006 F250 - Low Pitched Whine Coming From Rear End

I bought my 06 F250 with the V10 just 2 months ago. I have just a hair over 100k miles on it. A few weeks ago I started hearing this low pitched whine coming from the rear end - and my mechanic found metal shavings in the oil for the rear differential. It starts around 15 mph when I accelerate and it kinda sounds like a real low pitched turbo winding down as I come to a stop.

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Ford Super Duty (1999-2016) :: 2006 F250 - Power Rear Window Broken?

I have a 2006 F250 Super, CrewCab 4 dr, 6.0 w/60K. Last month I tried the rear power window and .......nothing.

It tried to open 1/2 inch and then stopped, had to try to power it closed and it moved 1/4 inch and I pushed it the rest. Removed the rear cover behind the seats and I can see the motor and wires attempting to move but it does not move and I am afraid to burn the motor out or push too hard and break a cable or worse.

The track looks really dirty, I use that window maybe once every 2 months.

1. Can I replace the motor myself?
2. Can I put something in the track to clean/lubricate?
3. Should I try to open the window under power and some additional manual pushing?

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Ford Super Duty (1999-2016) :: 2006 F250 - Rear View Mirror Fell Off

I have a 2006 F250 and the other morning I came out and found the rear view mirror laying on the cab floor. No biggie, I'll just glue it back on. Then I noticed the small black decal looking thing on the inside of the windshield. My question is, does this have to come off in order to re-install the mirror with standard Permatex mirror adhesive, or do I just put adhesive on top of it? Also, is there a different, specific adhesive used here that won't crack the windshield 2 weeks from now, like I read. Took a closer look and realized they used a thin adhesive patch to attach the mirror. I'll get one from the dealer.

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Ford Super Duty (1999-2016) :: 2006 F250 - Rear Interior Door Trim Panels Missing?

I've got a 2006 F250 5.4l Super Cab. When I bought the truck the rear interior door trim panels were missing. I tried to order them straight from ford but it turns out they no longer carry them, and I can't seem to find them anywhere online. I've also looked at the salvage yards in my area- nothing. Where I would be able to find these elusive creatures?

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Ford Super Duty (1999-2016) :: 2006 F250 - Smoke Rolling Out From Driver Side Rear Wheel

Got off the freeway today, driving along about 40 or so thought I smelled something hot like something burning. Stopped in a parking lot and smoke was rolling out from drivers side rear wheel. Look under and oil is dripping from inside of the wheel. Figure the caliper was hung up and got so hot it took the seal out. I can't get to it right now and the shop says I can't get in until next week, need my truck now. How long could I get by the way it is IF I take it real easy.

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Ford Super Duty (1999-2016) :: F250 - Clutch Needs To Go All The Way To Floor

I Have a 1999 f250 7.3 diesel with the zf5 manual transmission and to shift gears I need to push the clutch all the way to the floor. Could this possibly be the slave and master cylinder or is it the clutch?

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Ford Super Duty (1999-2016) :: 2002 F250 - No Clutch Safety Switch

2002, F250, 5.4L, ZF-6 trans.

Ok...today by accident turned the key with the truck in gear and clutch not depressed...much to my surprise the truck tried to start and lurched forward.

Is this a sign of a failing clutch safety switch or Could it be an ignition switch problem? Anything else that I am not thinking of?

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