Ford Super Duty (1999-2016) :: 2006 F250 5.4L - Fuel Pump Fuse Keeps Blowing


Aug 4, 2016

The fuel pump fuse keeps blowing intermittently. I would assume it's a wire grounding out somewhere but I can't seem to find one yet. I do have a faulty purge solenoid on the canister but I don't think that would cause this. The reset switch doesn't seem to be tripped either.

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Ford Super Duty (1999-2016) :: 2001 F250 - Fuse 19 Keeps Blowing

I have an 01 f250 5.4l standard. #19 fuse keeps blowing. I hAve taken the gauge cluster out and do not see any wires melted or burned. It blows the fuse as soon as I turn the key over. I have read things saying the overdrive but that doesn't work with mine.

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Ford Super Duty (1999-2016) :: 2005 F250 XLT Keeps Blowing Fuse 17

I have 2005 F250 6.0 XLT. I was driving the other night and all of a sudden my dash lights went out. I noticed I was being flashed from other drivers and discovered that my parking lights are not working. A preliminary check of fuses I discovered fuse #17 (15a mini) was blown. I installed and new one and upon turning my lights on, the fuse popped again. My headlights and turn signals work properly. It appears I have a wire shorted to ground somewhere on this circuit.

The truck is completely stock with the exception of an aftermarket radio which I installed two years ago.

I checked all the fuses with my test light and they are all correct (both sides of each fuse). I disconnected the gray connector and black connector in the driver side rear of the truck to isolate the issue. New fuse pops as soon as I turn lights on. I completely removed the tail lights, trailer 7 pin connector , completely removed both headlights. I did not disconnect the roof running lights or the mirror lights. I am completely stumped.

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Ford Super Duty (1999-2016) :: 2015 F250 - Starter Fuse Keeps Blowing

Just bought a used 15 F-250 with 57,000 miles, yesterday tried to start it and nothing happened. Checked the starter fuse and it was blown, replaced it and it immediately blew when i tried to start the truck. Pulled the starter and had it tested and it was good, replaced the relay and still blowing fuses. I have got it to start a couple of times but as soon as you kill the engine and try to restart it blows the fuse. What was the fix? Truck had no problems trying to start before this problem started.....

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Ford Super Duty (1999-2016) :: 2004 F250 Keeps Blowing Fuse 23 When Hit Bumps

2004 5.4L F-250 ... it's a one owner truck I bought brand new in 2003 and only has 50,000 miles on it.

I have the 2V 5.4 engine no tuner or chip. 4x4 with 4" lift and 35's and I changed the rear to 4.88's. I love the truck but my problem is when I hit a large bump or drive too fast on a dirt road the fuse#23 that controls the PCM will blow. Consistently. I have to keep a box of 20 amp fuses handy. I have a 2 post lift in my shop and have scoured over every wire that is connected to the fuse. The EVAP solenoid, AC Clutch, Transmission solenoids and the O2 sensors. I only have 2 sensors I could find one on each side of the headers.

I couldn't find any rubbing wires or exposed wires. I am at a loss. It only happens when I hit a large bump. Could it be the Torque Converter Clutch Solenoid?

My brother in law is a mechanic and he brought over the diagnostic computer and when it blew while hooked up he seemed to think it was the TCC solenoid because when it engages the chart shows it angling up but when it disengages it drops off straight like it should. My truck seems to run fine when the fuse isn't blown, but when it blows it goes into a limp mode with the tranny stuck in 3rd or 4th gear and I have to drive it home in 1st.

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Ford Super Duty (1999-2016) :: 2000 F250 Blowing Instrument Cluster Fuse?

My wifes truck is having some issues right now. Last week I was driving it down the highway, and the gauges all went off, the door buzzer was sounding, and the door locks where going up and down constant when I had my foot off the gas pedal. Found the fuse and fixed it with a replacement, but its down it three times all together since then?

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Ford Super Duty (1999-2016) :: 2003 F250 4R100 Trans Blowing 10a Fuse When Pull Selector Into First Gear

Whenever I manually pull my gear selector into first gear it blows one of the 10a fuses (not sure which number). I lose all gauges and accelerator pedal. It's about the fourth fuse from the right on the bottom row.

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Ford Super Duty (1999-2016) :: 2006 - Running Light Won't Working - Fuse 17 Keeps Blowing

Anyways I have a 2006 F350 6.0 and a couple weeks ago I have been having issues with my running lights. In the fuse box under the dash fuse location 17 blows as soon as I insert the fuse leaving me with a short somewhere, no instrument cluster lights (but the instrument cluster gauges work and operate fine), and no running lights on the truck. I have been looking for hours and days and can't seem to locate this short (which I am assuming it is).

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Ford Super Duty (1999-2016) :: F250 - No Power To Fuel Pump Relay

1999 f-250 super duty... okay, here is what i have going on. basically no power to the fuel pump. For the last 2 weeks the fuel pump relay and 1 of the relays behind the radio (next to the blue relay) would chatter and the truck would die. Wait about 5 minutes and turn the key on and if the chatter was gone then it would fire up and run... So NOW no chatter on either relay and not cranking up. - motor turns over just fine- just no power to fuel pump. So I changed out the relay- both behind the radio and the one under the hood. still chatters and no start. i have checked the Inertia switch and 12 volts there... Here is my question, when i turn the ignition on, i have no power to the base of the Fuel Pump Relay.... Where does the power come from to power the relay???

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Ford Super Duty (1999-2016) :: 2004 F250 - Fuel Pump Relay Location

I am trying to diagnose my fuel system, but I cant seem to find the fuel pump relay. My truck is an 2004 f250 crew cab work truck with 5.4L. it seems that the relay can be mounted anywhere from behind the radio or in the engine compartment as well as built in to the fuse box under the steering wheel.

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Ford Super Duty (1999-2016) :: 2001 F250 Occasionally Starts - Fuel Pump?

I have the gas 5.4l in my 01 F250 Super Duty. I had to change out the leaking Heater hose before I could attack this other issue. The truck starts when it feels like it. I changed the fuel filter and it started fine. Then the next day it wouldn't. Later it would. However each time it does start it dies when throttled up. I am down to thinking it is the fuel pump. My question is, because changing the pump sucks about as bad as changing the heater hose. Can I install an inline fuel pump and deal with the sump pump in the tank later? Are there any Cons to doing this?

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Ford Super Duty (1999-2016) :: 2001 F250 - Fuel Pump Relay Location?

Looking for where the fuel pump relay is 2001 f 250 SD reg cab 2 wd. Won't Start On pump gas , starting fluid yes

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Ford Super Duty (1999-2016) :: 2004 F250 5.4 Engine - Fuel Pump Relay Location

Its it true, that the fuel pump relay is hid in the fuse and relay box, and non serviceable ?

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Ford Super Duty (1999-2016) :: F250 5.4L - Engine Won't Start / Fuel Pump Relay Failed

I see several threads regarding engines that wont start for no apparent reason. My reason was a failed fuel pump relay. This sucker is hidden in the dash below and to the left of the radio. I got to it by taking out the ash tray. There are three relays under the cover. The upper left is the fuel pump relay. The one to the right is the turn signal relay. I don't know what the bottom left is for.

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Ford Super Duty (1999-2016) :: 2010 F250 - High Pressure Fuel Pump Failure

I have a 2010 f250 6.4 About two months ago the truck just quite on me. I am a farmer in south jersey and have a decent background in diesel motors. First thing that came to mind was fuel. I assumed I was having a fuel issue (clogged filters, failed pump, etc.) truck only had 45,000 miles on it so I took it to my local dealership for what I assumed would be a warranty job. I dealer service all my trucks while under warranty. Long story short I was told it was a fuel contamination issue which scared the walls of the hpfp throwing metal pieces into the injectors, fouling them.

I would need all new injectors, fuel rails etc. as well as new filter housings, fuel tank cleaning, etc. I had receipts for every drop of fuel put in the vehicle and fought all the way to through the dealership to Ford who sent out a rep and who denied the warranty work. Fortunately my insurance company covered the ordeal and all repairs were completed. I got the truck back and 2 weeks later the truck died on me again. I called the dealership back who supposedly warranted the repairs but there first words were there is no way it is their problem, they would look at it but I have to consent that if they find it is contamination again I am responsible for the repairs which we all know just to diagnose they have to remove the cab etc.

I of course lost my mind and told them this is there issue and there is no way in hell I am that unlucky that I received 2 bad tanks of fuel from 2 different high volume highway side fuel stations in the same 2 months. it is obvious they missed something or there is another issue that was not addressed. They claim there is no way they missed something. I am at a standstill.

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Ford Super Duty (1999-2016) :: 2006 F250 - Black Smoke Blowing Under Acceleration

My 2006 F-250 (6.0 Diesel) started blowing black smoke under acceleration yesterday. It has 181k miles on it now. No loss of power, no rough idle, no smoke unless there's a load on the engine like accelerating, but then it doesn't matter if it's 1500 or 3000RPM, just the higher the RPM the more smoke it blows from the exhaust, dark black.

The truck has ARP headstuds, no programmer. Replaced both batteries and the A/C system about 2 weeks ago. About 3000 miles ago it got new glow plugs & harnesses, new alternator, all fluids changed, new aftermarket EGR cooler, new EGR valve, new turbo & actuator, new EBP sensor, new HPOP incl pipes and IPR.

Trucks starts up just fine, runs normal, just yesterday going down the Freeway about 65mph I noticed it started smoking black going up a hill, then smoke went away going downhill... Now every time I accelerate it's smoking black. Taking off from a stop sign it made a little puff of white smoke then went back to black smoke, but that only happened once.

Where I should start looking? No codes so far. But I have an AutoXRay EZ-Scan 6000, what sensors do I need to look at?

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Ford Super Duty (1999-2016) :: 2006 F250 - Entire Steering Pump Is Wet And Dripping

I bought a 2006 F250 Super Duty about 3 months ago, and it's been doing fine. I backed it into the shed yesterday after work, and noticed a little while later, a small puddle of fluid under the front. I crawled under and looked up...the entire steering pump is wet and dripping. I thought at first it was engine oil coming down from above, but it seems to be steering fluid (or whatever is in the steering reservoir). Clear looking fluid/oil.

I've read about high-pressure hose leaks...exactly where is that hose? Is it the one that is nearly against the pulley on the bottom? Where the fluid could be coming from?

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Ford Super Duty (1999-2016) :: Fuse 45 - Keeps Blowing Out?

My problem had been intermittent for last few days. I have a Ford Crew Cab - 7.3 Powerstroke Diesel. The ford store told me it would cost hundreds of dollars to chase this short- to wait til it finally burns out then - bring truck to them.?

My fuse # 45 a 10 AMP fuse . Keeps blowing out. This fuse controls the gauges on dashboard and fuel peddle. I can start engine and if gauges come up like they should- I can place into driver - and give engine fuel from peddle- gauges down dead and no fuel go to motor. It just idles and still runs and will still move forward or backward. But only at idle speed.

I could replace blown fuse - #45 - 10 amp and it would a the first few times would go and work normally.

Now everytime I replace fuse it blows fuse - sometimes after putting 10 or more fuses in- one might work until I stop or put into park. Then fuse blows again??

Last night and today it took no less than 20 - 10amp fuses to get close to home and end up straight wiring with a small piece of electrical wire - severing as a jumper- it ran great - til I stop at mail box and got mail - saw slight smoke and pulled wire quickly out and idled down driveway to house..

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Ford Super Duty (1999-2016) :: Fuse 30 Under The Column Keeps Blowing?

Started my truck the other day no problems,minute into the start truck shuts right off like someone turned key. Checked fuses , #30 fuse under the column was blown, replaced it and tried to start truck. No luck fuse keeps popping. After changing again i was able to get truck started for a second and POP goes the fuse?

1999 F550 superduty 7.3....

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Ford Super Duty (1999-2016) :: 30 Amp Fuse Under The Dash Keep Blowing

1999 ford superduty keep blowing the 30 amp fuse under the dash, want let it start, why this is happening and the cause of it.

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Ford Super Duty (1999-2016) :: 2001 - Fuse 19 Blowing?

Why I"am blowing #19 fuse it is a 10 amp fuse. It is in the passenger compartment fuse panel. It controls the auxiliary powertrain control module (diesel only),Instrument Cluster, GEM Module, Overdrive Cancel Switch, Idel Validation (Diesel only), Overhead Console and Diesel PCM via Clutch. I would like to know where to start looking to solve this problom.

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