Ford Super Duty (1999-2016) :: 2004 - Knocking During Start Up


Feb 9, 2017

My 2004 powerstroke recently started making a loud knock during the process of starting. Will make the sound warm or cold, however I mostly hear it when the truck is warm as it cranks a little longer and about two seconds into the crank something starts knocking. After the truck starts it runs perfectly fine.

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Ford Super Duty (1999-2016) :: 2009 - Oil Filter Causes Engine Knocking At Start Up

I got ready to change oil in our '09 5.4 SD and I ran across a passage in the owners manual that stated that if you use a non-Motorcraft oil filter it may cause engine knocking upon start up.

Our truck knocks for a second or so when it starts. Kinda' reminds me of the piston slap that occurred at start up with the old Ford 300 inline 6 cylinder engines of the past after they got some miles on them. Sounds somewhat similar. This engine has 35,000 actual miles so I wouldn't thing excessive wear would be the culprit.

I'm using a Bosch Premium oil filter now after having heard and read how they are superior in their filtering ability.

Just wondered if any of you guys have run into a similar situation and if the Motorcraft filter in fact makes a difference in reference to start up knock

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Ford Super Duty (1999-2016) :: 2004 - Start Then Died And Now Won't Start?

We have a 2004 Ford F250 gas pick up. Went out this morning to start to let it warm up it started and ran for about 10 seconds then died. Almost sounded like a shot going off when it died. Now it is completely dead no lights, no chiming when you put the key in the ignition no nothing. I have tried to jump start it and obviously that didn't work. I also checked the fuses and didn't see anything blown.

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Ford Super Duty (1999-2016) :: V10 Knocking Seems To Double Tap Sometimes

I have a 6.8l V10 that ..... seems.... to be knocking. I am used to hearing v8 knocks but not so sure about a v10. The knock seems to double tap sometimes. Could this be a bad valve or lifter instead? Video is linked.

Also oil pressure seems to be fine.

[URL] .....

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Ford Super Duty (1999-2016) :: 2004 6.0 - Hot No Start

I have replaced my hpop, ipr, icp, stc connector pipe, stand pipe's, and dummy plugs and ficm but i still have a hot no start. I am really getting aggravated...

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Ford Super Duty (1999-2016) :: Knocking Noise On Right Front When Hit A Hole

Have a knocking noise on my right front when I hit a hole or when the wheel comes up like when I turn I to a drive way that has a little hill the right tire hits and I hear a popping Boise sounds like its under the truck but I can't place it? I have a 2003 f250 crewcab 4x4 with 6.0 and 6inch lift with 37 inch tires....

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Ford Super Duty (1999-2016) :: 2008 - Knocking Sound Goes Away If Tap The Accelerator

I have had this truck for several years. I have only had a few issues. I've heard of engine noise issues but I have never had any until now. My 5.4 is making a knocking sound that just started. It goes away if I tap the accelerator. It has over 200,000 miles on it. I change the oil every 3000-4000 miles. No additives and always conventional 5-20. Is this a serious issue? I've seen people talk about using thicker oil but I'm very hesitant.

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Ford Super Duty (1999-2016) :: 2001 V10 - Knocking Noise And Oil Has Water In It

I have a 2001 6.8l v10 and have nothing but problems. now i got a knocking noise and the oil has water in it. i have no clue what is wrong and on start up it blows white smoke till its warm i have looked at the coolant lvls and they have not changed. the oil pressure is fine while driving but at idle and stop lights and stop signs it drops and the light comes on. i have not had a check engine light yet? what could be wrong? i have blown plugs 5 time 3 coils and 2 head replacements. I hope its just old oil or bad oil i have no clue it is due for an oil change but would just oil oil make all this happen. I also am seeing oil coming form the intake on the throttle body but the oil breathers are right there too.

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Ford Super Duty (1999-2016) :: Loud Knocking At High RPM And At Idle

I just got a 2003 f250 5.4 triton and it has a terrible knock. I've hear of the cam phaser problems but this thing knocks at high rpm and at idle so I doubt it would be a phaser, I thought it could be a rod bearing but I'm not losing any oil pressure. Its a pretty loud knock I don't have money for a mechanic to diagnosis it...

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Ford Super Duty (1999-2016) :: 2000 F250 - Knocking And Smoking

Does it need a diesel fuel injector?

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Ford Super Duty (1999-2016) :: 2004 F350 6.0L Diesel Won't Start

Truck started to feel like it was missing here and there. A couple rough starts in the morning and a very potent exhaust smell at startup. Then finally after a couple days of this, it wouldn't start.

At first it would try to turn over and almost did several times, then it degraded to just churning and churning with no close attempts to turning over. No codes thrown when we hooked up the code reader. I've had the IPR go out on me twice, the churning and churning is how it acted when the IPR(s) had gone out.

Towed it home and pulled the IPR, everything looked in order with it. Changed the upper fuel filter and oil/filter in an attempt to rule out the easy stuff. Tried to start it up last night after doing this and it churned and churned for awhile (about 2 minutes), then it almost turned over several times. By this time the batteries were too low to continue. Hooked up the code reader again and still no codes.

I'm planning on charging the batteries and replacing the lower fuel filter today, but not feeling real optimistic that it will do the trick. Any other issues to check for?

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Ford Super Duty (1999-2016) :: 2002 Excursion - Knocking Sound When Turning

2002 Excursion 4x4 7.3. I've read about this on here before but I've forgotten what the problem is. When the wheels are turned and the vehicle is going forward at some speed, there is a knocking sound, like a ba-doomp ba-doomp ba-doomp. Does it in both directions, sounds like its in the front hub area. I don't have the time to fix it myself, how much should I expect to pay a dealer and/or independent shop to do it?

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Ford Super Duty (1999-2016) :: 2004 F350 Won't Start / Relay Or Reset Cut Off

My 2004 F350 would not start yesterday, for the second time. I had just been driving it 30 minutes before, but when I tried to start it nothing happened. The dash light came on but nothing else, not even a click. Had to leave it overnight, and this morning it started completely normally. what this might be? It seems kind of like a relay or reset that was cut off and took time to reset itself. The first time it happened, it started up after 20 minutes, but yesterday it still wouldn't after an hour at which point I had to go to work so I don't know what the interval would have been if I could have stuck around and continued trying it.

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Ford Super Duty (1999-2016) :: 2004 F250 Start With Real Low RPMs For A Second Then Cut Out

Ok, I have a 2004 F250 FX4 4wd 5.4L with almost 160K miles.

Sometimes, mostly when it's hot, and I go to restart it, it will crank and crank and crank, so I let off and then try again and it will start. Then other times I will have to do it 3-5 times before it starts, or it will start with real low RPM's for a second then cut out. I have been told this truck does NOT have a Fuel Pump Driver Module (My previous F-150 did). So I'm thinking the fuel pump is just temperamental. Having this issue or replaced a fuel pump before? What brands, places, etc. are good to buy at a decent price?

I tried to look online and was confused about a "midship, rear, and center tank". All I know is my truck is an extended cab and has about a 29 gallon tank.

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Ford Super Duty (1999-2016) :: 2004 F250 Hard To Start / Low MPGs

I have a 2004 F250 5.4 gasser, 214K on it. It is my daily driver, and it gets around 6mpg. I feel like this is a lot less then it should get. However that's not the only problem. it wasn't always this bad, but now almost every time I start it, it cranks and cranks and cranks but wont start. I turn the key back, forward again, it turns over 2 or 3 times, and starts, but kind of spits and sputters at a low rpm before speeding up the rpms. I feel like these issues are linked, but its pretty annoying that the starting issue happens everyday. Its been doing this for about 3 years now and I feel like one day it will let me down. People start looking at me if I have to try to start it 2 or 3 times.

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Ford Super Duty (1999-2016) :: 2004 F250 - Weak Crank Won't Start

I have a 2004 Ford F-250 with the 6.0 egr has been deleted and so on. Truck has been very trustworthy until now... It all started last week. I would get in and it would fire right up, drive 15 miles to work all is still good. Time to go home try to start and it would act like the batteries were weak with a weak crank until it finally takes off and starts. This intermittent situation has been happening but I just assumed that the batteries were going bad. I drove to work this morning truck fired right up and now that it is time to go home the truck only has a weak crank and wont fire up. I tested the batteries and they were low on cranking amps.

Replaced them with two new batteries. The issue still exists and didn't change. After reading through threads I found that it could be the FICM I checked it out as was shown through the other threads. With the key on only it was reading 51 vdc with someone trying to start the truck it was reading 48-50 vdc... Yes the truck does have fuel in it and yes the oil is good to. It seems that there is something electrical going on for sure due to the way it has been an intermittent problem for a week or so. I am an aircraft mechanic by trade but can fix anything if I know where to start.

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Ford Super Duty (1999-2016) :: 2004 F350 - No Start / No Crank / No Power

Having an issue with my 04. Wife got in the truck to move it and no dome lights no crank nothing. Swapped the battery for a new one. Still nothing.

I checked all fuses. I literally was just driving it 10 months prior to her getting in it. Said dome came on for a second then shut off. 2004 F350 5.4 ....

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Ford Super Duty (1999-2016) :: 2000 F250 - Making Ticking / Knocking Noise

I have a 2000 F250 5.4 that has a ticking/knocking noise. After about 30-60 seconds of first starting the truck in the morning, the ticking/knocking noise appears. It sounds like its coming through the exhaust system and seems to be louder under the front passenger side wheel well. When I rev the engine up, it seems to go away. Does this engine have a cam phaser? Could it be timing chain slap?

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Ford Super Duty (1999-2016) :: 2002 F250 Knocking / Loose Front End Assembly

My 2002 F250 is knocking loose the front end assembly--the gasket is worn out. So I was shopping around and was considering a beefed-up front end assembly.

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Ford Super Duty (1999-2016) :: 2004 - No Start - Engine Won't Turn Over - Starter Died?

I own a 2004 F-250 Super Duty V10 truck. It's always ran and started great. I don't use it often so I make it a point to start and drive it around town twice a week. The other morning I went to start it and nothing. Engine will not turn over. Tried cranking with head lights on and they stay bright. It's an automatic and I tried going between park and neutral and still nothing. I can hear the little square relays in the fuse box clicking. Could the starter just have died? How are they to replace on these?

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Ford Super Duty (1999-2016) :: 2004 F250 - Motor Turns Over But Very Slow And Will Not Start

My dad has a 04 f250 5.4 auto. The motor turns over but very slow and will not start. He's put two new starters on. I went and looked at it and figured it was loose cables or corrosion, but it was fairly clean, and tight. We decided to pull the battery out of his van that he drives everyday, and I cleaned everything very good. Same thing. Pulled the belt to make sure nothing was lockup, same thing. Truck was running and starting great, then just did this one morning on him.

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