Ford Super Duty (1999-2016) :: 2004 - F350 Front Drive Shaft Metallic Squeal
May 13, 2015
I have a 2004 F350 Crew Cab DRW 4WD 6.0L.
The front drive shaft is making a high pitched metallic squeal while the truck is in motion. I thought it might be the universal joints but after lubricating the joints, I can still hear the squeal and it sounds like it is coming from inside the drive shaft. I also hear this squeal when I spin the drive shaft by hand.
I have quite a few questions about these drive shafts:
- What would cause a squeal from within the drive shaft?
- Are there any replaceable parts or do I have to get a new drive shaft?
- How do I identify the correct drive shaft part for my truck? Seems like there are a LOT of different models on the web.
- Are any of the aftermarket drive shafts any good? Any to avoid?
- Is this a DIY job or will I need to take it in to the shop?
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I want to install a new front drive shaft in my 2000 F350. I have the new one, and it has a big nut and it is threaded for length adjustment. My old one has a rubber boot which is missing from the new one. I plan on using red locktite but I do not know the torque specs on the front universal caps. Should I take it to my mechanic? I've never owned a 4x4 before.
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I have a 1999 Ford F250 super duty 4wheel drive, lifted (really a leveling kit but had to lift rear to compensate), 5.4l. Im having a problem with my front shaft turning while in 2 wheel drive. Hubs aren't locked and its in 2 wheel not 4. I've taken hubs off and the bearing spins free soo I know its in auto. Why is the drive shaft still turning???????
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Not sure what caused it to break but my front driveshaft split in half. I had it in 4wd and was doing a K turn to back in my driveway in a snow storm.
I got underneath in the snow (miserable) and wasn't able to come close to getting it off. The bolts holding the shaft onto the t-case will not budge and the tiny 5/16" bolts stripped all my small 1/4" sockets. I'm guessing I need a 3/8" drive 5/16" for front and the rear just spins. Any tricks to getting this off the truck.
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I finally got my lift installed the other day from PMF. My question is how do I get my pinion angle corrected on the front drive shaft? I know Trevor sells a Tcase clocking adapter may have to go that route IDK Unlike the rear there's only so much pitch you can put on the front axle until it causes issues with steering. I was thinking of going with an aftermarket front drive shaft designed to handle harsher angles.
I live in the mountains and after installing the lift and pulling a trailer on some of theses steeper gravel roads I can feel a harshness or something coming from under to front of the truck. I'm unable to post pics since I'm back on the road but I can visually see the front drive shaft angle is definitely not in line like it was.
I'm currently running PMF 2.5 alpha with a 1'' spacer and 3 link kit up front and 5'' progressive leafs and traction bars out back. I was able to fix my rear shaft angle using shims on my carrier bearing ( not really a big fan having 1 1/2'' of stacked shims BTW ) ....
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After installing the lift on my 6.2 F250 I ran into the well known issue where the front drive shaft hits the catalytic converter. The two options I was told that I had was to weld in a slight jog into the exhaust guts to go around the cat or to get a smaller diameter drive shaft... I had the truck down at my local exhaust shop to have a new cat back system installed and I had the exhaust guy throw in his .02 about what to do.
He came up with a super easy/obvious fix. When the left and right exhaust meet up before the collector there is a welded brace that secures both sides together. He cut about .5" out of it and loosened the flanges and shifted the exhaust over. Welded the brace back up... Works perfect.
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I have a 2004 F350 with a broken drive shaft.
Got the original shaft off and it has the following part number (2C34-4K145-DNA)
but I've since learned that the part number has changed but the only info I could get was 2???. 4R602DQA.
Trying to find the part number so I can find it under 750.00 from the dealer
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2011 F-350 XL, I can hear a squeal coming from the front brakes when rolling forward slowly, believe the pads are dragging on the rotors. If I touch the brake pedal the squeal stops as it does when I turn the wheel. Took the calipers off and greased the slide pins and put it all back together, still got the squeal. What don't I know???
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I'm wanting to grease the center spline on my drive shaft. I got the 4 bolts off with a 12mm 16 point boxed in wrench but can't get the drive shaft loose from the rea rend. I don't blindly want to go beating it out of the yoke with a hammer to try to knock it loose (but I will if I have to). What am I missing to get this shaft out?
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This must have been asked before but I couldn't find any thread about it. Have a 2006 F350 that makes a rattling sound when engaged in front wheel drive. Sounds a bit like a loose ball from a ball bearing (or a small stone) rolling around. What might be causing this?
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I have a vibration starting at 60mph. Its slight but there. I crawled under and found a very shiny rectangle of metal. Safe to assume I flung a shaft weight? It drives perfect around town just at freeway speeds.
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My elderly neighbor has asked me to re-attach his drive shaft on his F250.
Said his wife was driving and it broke the u joint or something, and he has gotten it repaired and wondered if I could put it back on. Has been sitting for a bit from what he said.
Just need to know, how I should clean up and or grease? the end with the boot on it. before I put it together. The boot looks to be zap strapped, is that standard?
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Looking for an aftermarket intermediate steering shaft for my 2001 f350 since the original has some play at the slip joint and u joints.
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One of our trucks, 2004 F350 Powerstroke, my company truck, recently the last snow even we had, my tow haul mode would pop on and off almost evertime I shifted from drive to reverse while plowing. I didn't want it on, it just kept poping on and off. Thought maybe the button was stuck, but it moved like normal. My other thought was there is a loose connection in the shifter or column causing it to go on and off.
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At low speeds, I notice a squeel sound in all four wheels. Ford tells me that it is due to the type of metallic pads they use and is essentially brake dust noise that warrants no repair.
Any after market pads that are good quality for towing heavy loads, yet aren't metallic in composition? For instance, are porcelin pads a good choice.
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I have a 2014 4WD Super Duty. It has a squeak that is coming from the drive shaft area. I had someone listen to it as I drove slowly next to them. It is a repetitive: squeak squeak squeak squeak squeak. Not loud. The frequency increases as speed increases. I could believe it may be a U joint based on the frequency, but seems hard to believe with a new truck. I heard this sound when I first got it, but the sound was so slight that I thought it was just some sound associated with a newer engine. But now it is becoming a bit louder.
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The driver side wiper shaft on our '01 F350 is slipping/ stripped and we cant find anything online about this. Does the whole shebang need replacing? Is there an easy fix?
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Check out the pics. 99 f250 4x4. I have a leak in my front axle shaft. It looks like it is coming out of the dust cap on the end of the front shaft. I am pretty sure it is differential fluid from the smell. Is there a seal before the dust cap? Is the shaft hollow with fluid in it? I thought it was just in the differential and if it leaks it is at the seals where the axle goes into the differential not at the otter end.
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So the other day I took my locking hubs out and cleaned them really good. When they were out I noticed I could grabs axle shafts inside the hub and wiggle them quiet a bit. Is that normal?
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I have read the older posts here on the super duty ford 4x4 system. At 60,000 miles I noticed what sounds like a gear or bearing noise, or even a whining noise like you would hear from mud grip tires, coming from the front end area, while driving back from Kentucky to Georgia. I have quiet running street tires on this pickup.
I have a 2004 F350 crew cab XL, automatic, 4x4, limited slip axles, 430 gearing and a V10. This truck has always been extremely quiet on the highway. This noise I described above has increased and the truck now has 70,000 miles. I have the factory 4x4 dash switch in my truck cab for the 4x4 engagement. I always thought the dash switch engaged and disengaged the transfer case, and locked or unlocked the automatic hubs.
The service guy at the dealer now tells me that the dash switch only locks and unlocks the front hubs, and the front drive shaft and front differential are engaged full time. So, after checking my tires for defects, and for any play or bearing noise in my wheel bearings, I am looking at pulling the drive shaft out keep the front differential from turning, to determine if I have a bad bearing in the front axle assembly.
Now I read some of the posts here, and they say that with the dash switch in "2 wheel drive", the transfer case should be disengaged and the front drive shaft and front axle should not be turning at all. What is turning up front with the 4x4 disengaged on the dash switch ? I'm afraid to drive my truck out of town now and I need to isolate this issue and get it repaired. This has been a great truck and it's very reliable.
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Check out the pics. 99 f250 4x4. I have a leak in my front axle shaft. It looks like it is coming out of the dust cap on the end of the front shaft. I am pretty sure it is differential fluid from the smell. Is there a seal before the dust cap? Is the shaft hollow with fluid in it? I thought it was just in the differential and if it leaks it is at the seals where the axle goes into the differential not at the otter end.
View 14 Replies
