Ford Super Duty (1999-2016) :: 2004 F250 4x4 - Strange Noise From Front End
Aug 7, 2017
In the last few hundred miles of driving, I notice there is a strange noise coming from what appears to be the front end of my truck. It sounds similar to a buzzsaw or a power sanding tool whenever it comes in contact with an object. The noise starts at around 30 mph, stops from 55-60mph, and starts again around 65 mph. The truck rides and drives normally and there doesn't seem to be any metal to metal contact noises or clunking and the hubs dont seem to be hot to the touch. I was thinking improperly balanced tires, wheel bearing, or front carrier assembly. What it could be? The noise just suddenly started and I was wondering if I should keep driving it?
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My dad just bought a 2001 F-250 Crewcab 4x4 w/V-10. 72,000 miles. Anyways i noticed a small almost exhaust leaking sound on the test drive. I had the dealership put it up on the rack so I could see the underside. I noticed that it has the famous broken manifold bolt. So I kinda wrote it off on that we would have to get that fixed soon. Anyways the noise hasn't gotten worse just now noticing it that it has set times when it happens.
It happens around 25 mph then goes away then back at 45 mph, then goes away. I am having a hard time describing it. Almost like the exhaust is building up pressure then releasing it when it gets too high. But then I starting thinking transmission something since it kinda has a delayed shift when the noise happens.To clarify I am not saying it anything to do with the torque converter. I am just rolling to find out what is going on.
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So after this weekend's hurricane my 2011 f-250 started to making a noise when I accelerate. I don't know if water got in some where. But there's no MIL light coming on.
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So to start at the beginning.... Traveled across Canada East to West towing 11000lb travel trailer, no problem. Have used 4x4 in a few campsites to pull out of a pitch without spinning the wheels and causing damage to the site when it has been really wet. All good.
Got to Banff in December and the town was an Ice rink, engaged 4x4 and all good. Crossed the Rockies and the 4x4 starts making grinding noises. Up and down some mountains and squeaking, grinding noise then clunking.
I have manual hubs, disengage and the noise all goes away. Engage 1 hub and no noise. Engage both hubs, noise back.
I bought some needle bearings and went to swap them. Got hubs apart and they look good. No scoring on the drive shafts. They are not dry, but as I have them open, repack them with grease anyway.
Do more research... Remove ABS sensor and repack main bearings with grease. (broke one sensor pulling it out, too cold plastic brittle oops). Still clunking noises.
The universal joints look good, doesn't appear to be any play in them. However, the axle seal (knuckle seal) (F81Z-3254-CB) does move around a lot in it's metal casing. It is tight on the shaft, but with the hub off, I can move it in and out, and move it side to side. If I had ESOF hubs I guess they would not be locking as I'm sure there would be no vacuum in there!
Question is then, would this seal be allowing the universal joint to wobble under load in 4x4 mode? Would this wobble be the cause of the rumble? As it is labelled as a seal and not a bearing, I wouldn't of thought this would have been a loaded point, and the weight would have been taken by the associated bearings and it could be run without this seal? But if it is not this, then I'm still looking for a clue as to what is making the rumble....
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2004 F-250 FX4 SB 5.4 V8 140k
Issue: rattling/clicking noise from passenger front wheel area at speeds lower than 15MPH, made worse under light braking and/or turns to the right.
Clicking sound is speed dependant.
Spindle? Hub? Balljoint? Sway joint? Rotor Issue?
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I have a '16 F250 4wd with the 6.7 and approx 3k miles. There has been a strange sound coming from the front end when turning left from a stoplight. It sounds like something slides or shifts and it only happens once in a while. The noise isn't loud but you can feel it.
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2002 F250 4 wheel drive manual hubs, 7.3....
My first thought was to have the tires rebalanced and rotated to see if it is tire noise? I am hearing damage on top of the noise from the 7.3, hard to be sure!
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I have a 2002 F-250 7.3. I was driving home from work on Tuesday (highway), I heard an intermittent noise coming from the front end, sounded like a rubbing/grinding noise. Yesterday on my way to wok, same thing, on and off. Yesterday on my way home the noise was constant, didn't go away. The noise comes at about 45mph and stays until I'm back under about 45mph, so mainly just on the highway. I put the truck in neutral and let off the pedal and the noise is still there which tells me it isn't engine related.
Yesterday after work I jacked up the front end, spun the tires, no noise. No play in the tires top/bottom or side/side. Took the tires off and what I did notice is the right axle u-joint is shot. I am hearing the noise in 2wd so I don't know if its the u-joint that's making the noise. Could it be a bad wheel hub bearing? Is it the u-joint? Maybe needle bearing??
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About a month ago I bought a 2004 F-250 160xxx from a reputable Ford dealer here in town. The dealer performed a safety and emissions inspection, and spent about a grand on other repairs, as a condition of my purchase. Today I had it in the shop for an instrument cluster issue (at a different Ford dealer, closer to my house), and was told the vacuum lines were all messed up. Their write up is below:
"Check 4x4 operation. Transfer case shifts to 4x4 and 4x4 low. Front hubs do not engage automatically. Check vacuum at the hubs. No vacuum. Check the vacuum at the solenoid. No vacuum. Perform visual of the engine vacuum lines. There is no vacuum to the reservoir. Vacuum line is routed wrong from the fuel pressure regulator to the vapor management valve. There is other vacuum concerns. All of the vacuum line routing needs to be inspected and corrected."
The service rep told me it is questionable whether the 4x4 ever worked, although during the few weeks I've owned it, I could hear gears or other mechanical parts making noise which seemed to me to be in response to me turning the 4x4 electronic switch. She also said there was a vacuum line dangling loose with a screw in the end of it.
Before I contact the dealer where I bought the truck, I am planning my going-in position. But I wanted to get a sense of a) how serious of a problem this might be? and b) how reasonable it is that the dealer didn't catch this issue before I bought the truck while they were in their fixing other things?
The dealer who sold me the truck made it very clear that the sale was as-is, and I took it to my mechanic prior to purchase, though unfortunately he only had time for a cursory look at the engine. Obviously he didn't look closely enough to find this issue.
I'm not sure if I should ask the dealer who sold it to me to fix it, or ask them to allow me to return it, or sell it back to them, or if I should eat the cost of fixing it. How wrong would it be to try to trade it in for something else?
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So I have to replace the front unit bearings on my 2004 f250 4wd. My question is, which thread pattern I have, fine or coarse? I have read that the early models, 99-02 have coarse threads. Afterwards they are fine. I am going to order online as they are cheaper than the local parts store. I have the Timken part numbers for either thread pattern.
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2002 Ford F250 4x4 Superduty Lariat (4 door). Just changed the locking hubs to a new set of Warn manuals. I began to periodically hear what sounds like a rumbling/bearingish/howling kinda sound. Happens when you hit a bump at any speed...then howls till you hit another bump..goes away..then process repeats. Come to a complete stop, and the sound usually goes away till you hit another bump. The hubs are "free" at this time.
Heres the weird thing...when the noise starts...I switch it into 4 wheel drive on the dash...the sound instantly goes away. Click it back outta 4 wheel drive (hubs are still unlocked this whole time) and the sound is gone. drive some more down the road, maybe hit a slight bump, and the sound returns. Switch it back into 4x4...sound instantly goes away. Its not really in 4 wheel drive, cause the hubs aren't locked in...but that cures it till I take it back out. What could be causing this howling ? Its getting worse, and you can feel a slight vibration in the floor now when its doing it.
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I noticed a moaning from the front end a few weeks back and it seems to be slowly getting a little worse. It is only noticeable when I'm accelerating or maintain speed, but as soon as I let off the accelerator and start to decelerate, it goes away. Sometimes, when the truck hasn't been driven for at least a couple hours, I pull away and there is a really noticeable sort of "clunk clunk clunk" but then it goes away and it just moans. I can also hear some noise from the front end at highway speeds, but of course it is hard to hear much else other than engine and road noise from the cab. It's a 2003 F250 with a 7.3 and four wheel drive.
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Here's the deal. I have a 2001 F250 4x4 and I am getting a noise in the front drivers side wheel. The noise is not a grind or clunk, but its like a u-joint is rubbing inside an empty cylinder kind of. Anyways, it seems like it does it only with small bumps. I took off my oem hubs and re-installed them and the noise went away for about a week. Now I replaced them with manual locking hubs and the noise is back. One other thing I notice is if i put the switch to 4x4 the noise goes away. I checked all major components for the steering and suspension and nothing was loose. The front end is tight. Is there anything inside the axle that would cause this? I dont know what to check for anymore. Where else to check?
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My 2000 f250 7.3 has pretty sloppy steering and noise in the front end when going over bumps. I have replace the drop links, swap bar bushings, both wheel hubs including new seals and the drag link. The rest of the front end seems to be in good shape. I put it up on jack stands and there is some movement in the front end but it seems to all be in the steering box.
Steering box appears to be original with 220k miles. I went to tighten it and it appears the PO did it at least once already. Is it safe to try tightening it again? Does tightening it increase the risk of failure? I'd like to try tightening it first but not at the risk of losing steering at 65mph with my kids in the truck.
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I got a 2003 5.4L Auto F-250 Super-duty CC yesterday and noticed it needed newer/new tires. I found some today and got them put on. I looked when the tires were off and all the tie rods, brakes, etc looked good. After leaving the tire shop the check engine light came on, I drove about 10kms on the hwy and it seemed fine then I got into town and made a stop.
When I was leaving there to go home I heard something that sounded like a chain dragging for a second then when I braked at lights the truck started jumping kind of so I pulled over and everything still looked fine. So I drove another 5kms and it was fine except for 1-2 lights it happened again, the brakes would squeal when stopping.
Then when accelerating from a light the truck would shake and make scraping noises until I hit about 30kms per hour, this happened whenever I heard the squealing at the few stops I had to do at lights. Some lights I stopped at and it was normal. The tires that were on the truck originally were mismatched, different sized and smaller than the stock size. The ones I put on are all the same set, and are 265-75-R16. what this could be?
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I have a 2003 F-250 6.0L 2WD and I recently noticed a rattling thumping noise under the front end on the passenger side. I noticed the rattle shortly after I got new tires, which are a hair bigger than the tires I had on it before. I thought it might be my new tires rubbing since they were bigger but then I noticed the rattle when I had my wheel straight and also when not moving at all. I've been driving it for a couple of weeks now with this rattle and I've been able to determine that it rattles most when I am going downhill and turning to the left putting more of the weight of the truck on the front right suspension components.
After reading several threads my first attempt to find the problem lead me to the discovery of a worn sway bar bushing. I thought this was for sure the problem and replaced both bushings and end links. But the rattle didn't go away. Then I thought maybe it was a bad wheel bearing so I replaced the wheel bearings in both front wheels. Still no change. Lastly, I happened to find a loose ABS line in the front right wheel well that was no longer secured and was banging against plastic. I secured that and still no change. All the bushings seem to be in good shape so I am considering taking it to a mechanic since I don't want to just replace everything hoping that it solves the problem piece by piece.
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I have a 2002 F250 with 189,000 miles. Im having some very bad issues that im trying to fix. The truck idles rough, with fluctuating RPM's. In certain speed reanges it also shakes and runs rough. If I turn the overdrive off the shaking pretty much stops, but it still accelerates pretty slowly. There is also a whistling noise from the front of the truck until the engine warms up, someone told me it sounds like a bad intake manifold? Does that sound right? What could be going on with my truck? All spark plugs and coil packs have been replaced, as well as the fuel injector rails.
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My 99 F250 has just recently started making a "rattling" noise. The noise sounds like its coming from the front left wheel area. The noise is constant while driving down the road, its NOT created by bumps or anything, its a constant noise while moving.
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I'm looking at a 2004 F250 XLT super cab 4x4 with a 5.4L with only 50k on the clock. It looks to be in great shape and drives good with only a few issues. Cruise doesn't work, it pulls to the left a little, and it has a slight roar coming from the left front wheel. Other than that it seems to be a nice truck. Its blue and grey two tone. Anything else I need to look at before pulling the handle on this one?
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I just put some toyo at2 295.75.16. On my 04 250. And I've got some rubbing on the plastic and front leaf springs. If a 2.5 " spring left will take care of the rubbing or will I need wheel spacers.
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I recently switched back over to the 5.4 from a diesel. It's a 08 F350. I have about 38,000 on it now. I have no complaints so far, a little less power than the diesel, but I don't tow much anyways. The only thing I can't figure out is a strange noise at around 2500-3000 rpms shortly before a shift sometimes. The best way I can think to describe it is that it sounds like a turbo fart in a diesel. Almost like someone is putting their finger over an air hose on and off a couple times. It doesn't do it all the time, and doesn't shake the truck, or effect the shift at all from what I can tell.
I've put it through a lot of different shifts just to see if it might be transmission related. It downshifts and upshifts perfectly without any noise or slipping, and the fluid looks just as clean as brand new. No smell or anything either. It doesn't feel like torque converter shudder to me either as i can't actually feel anything in the truck, just the small noise. To me it almost sounds like it's coming from under the hood. I'm not overly worried about it right now, because it isn't effecting the way the truck drives or shifts at all, I'm just curious what it could be.
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