Ford Super Duty (1999-2016) :: 2003 - Loud After Hard Startup / Sputters At About 2300 RPM
Feb 15, 2014
Trying to do some trouble shooting on my own as I'm tired of spending $$ with my local "diesel" garage and getting ripped off. To start with, here's my symptoms:
1. Hard (very hard) to start in the morning. Gets harder every morning. Took me 10 minutes of cranking yesterday morning
2. Once it does start it's very loud, seems to run on just a couple of cylinders and lot's of white smoke
3. After about 10 minutes it's able to get down the road but then at about 2300 RPM and above it sputters, low power, and LOTS of white smoke again.
4. Lots of diesel smell, almost like it has a leak but no visible signs of leaking anywhere.
I've done a lot of research and seems to be leading me towards injector problem or in that general vicinity. However, my first step is to try to narrow it down a little more before I start throwing parts at it. So, first question is: what's my best option for downloading codes? I guess I need one that is CAN capable but seems like most of these or either a few thousand $$ or I have to go to something like a Scanguage or Bullydog. I've thought about putting a tuner on but I guess at that point I'm committing to keeping the truck for a few more years.
So, just initially looking for info on diagnostics equipment and/or test that will eliminate the issue(s). Second, need inputs on possible problems based on symptoms listed above that would be great too. Had EGR delete done a year or so ago.
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6.2L F250 truck is just shy of 60k runs good however on cold startup there's now a pretty loud ticking noise for a short period (30 seconds) until it warms up then it slowly goes away. Once its warmed up there isn't much of anything.
Did these have exhaust manifold gasket problems like the 5.4? Hoping that's it if not, any other common problems that would make that ticking noise and then go away quickly once the engine is warmed up.
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Long story short: I bought my 2003 F-250 super duty 6.0 used back in January. It had one Ford OEM battery and one Walmart special. I had them tested and they were both completely flat. Replaced the set of batteries the next day. Since then, upon cranking the truck, the battery indicator will be illuminated while the truck is running. It will stay on for a length of time that varies based on the day. It will eventually turn off after driving a while, but will come back on if I kill the truck and crank it again (like when running to a store).
The batteries have been tested 4 times and test just fine. No problems with the batteries. The OBD 2 computer/monitor I have installed reads a voltage of around 13 when the truck is running. What to do to solve this problem. It isn't a major issue as the truck always cranks fine and the batteries are not damaged or anything, it is more of a annoying thing. It bugs the crap out of me.
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I bought 08 6.4 113000 on it 4x4 lariet drove 300 miles home. No problem 2 days later runs fine for 45 minutes than loses power and sputters up hills starts no problem every morning every time wait awhile sometimes runs fine was on e when test drove canged both fuel filters oil and drained 8 quarts tranny fluid and replaced it. When problematic rpms wont go over 2 turbo psi seems high seems in sync with rpms dropped...
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I have a 2003 F350 6.0 King Ranch. My first diesel truck. Bought it in March 2016. One owner with 102000 miles on it. Has a Bullet Proof oil cooler and 4 inch exhaust. Truck ran great until a week ago. Now, under any hard acceleration it blows out blue/gray smoke and does not seem to have as much power. Coolant level is constant and I cannot find any traces of water and oil mixing.
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I have a 2003 super duty V10 4WD super cab long bed.
loud deep rumble noise when turn on the blower. both heat and a/c. removed the blower and seemed to turn ok. blew out all vents. removed heater radiator cover, checked most flaps to see if working. doesn't seem to be obstruction invent. the flap behind blower clear and functioning ok.
When on second speed, almost sounds like blower motor is out of balance. if run on high for 1 minute, smell electrical burning! Think to replace motor will work? will post another issue with radio and power windows
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I just bought this truck for a pretty good price it has 225000 on it the engine was over heating. The guy put new rad, new water pump, new fan clutch, and a new heater core with thermostat. The truck still over heated so I pulled the thermostat to see what happens and the truck over heats even faster. All this happens while driving regardless of ac on or off. I got a motor and put a motor in it with all new pump and thermostat. I put new coolant in and flush radiator. I cut a hole in the cat to see if the cat was plugged for the truck seems to have low power and sputters. With in 1mile the truck over heated dumping all the coolant out of the system which the truck did as well before. Will the diesel rad work in this truck I have a diesel one I can put in since its a bigger rad?
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I have a 1999 f250 super duty with the 5.4 Triton motor with a 5 speed. I bought the truck a couple months ago, and it had a bad manifold leak (not surprised lol). but it ran fine just noisy. So i had a shop do new gaskets and bolts. Then my problems started.........
When you start up the truck she runs fine and some times drives fine. I will be driving along and its like some one hits a switch and i suddenly loose all power it spits and sputters and i have to down shift to make any kind of hill.
So I figures I had a misfire i got a light on for cylinder 5. So I decided to change all coils and plugs hoping that would clear things up...... well it didn't. It ran great for roughly 15 miles then it started to do the same thing again. I've changed air filter and fuel filter also.
When it starts sputtering i sometimes get a check engine light on and then it goes away. when the light is on the codes are:
P1151 A Heated Exhaust Oxygen (HO2S) sensor indicating lean at the end of a test is trying to correct for an over-rich condition. The test fails when the fuel control system no longer detects switching for a calibrated amount of time.
Read more at: [URL] ....
P1152 Lack of Upstream Heated Oxygen Sensor Switch Sensor Indicates Rich Bank 2
Read more: P1152 FORD Lack of Upstream Heated Oxygen Sensor Switch Sensor Indicates Rich Bank 2 | AutoCodes
Both codes come on together always. but it will go away when the sputtering clears up. I just checked fuel pressure its at 32psi at a idle.
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I have a 2003 f250 with the 7.3 power stroke in it. It is factory height on a set of 285/75 16 tires. It already has a reman steering pump and I replaced the steering gearbox today due to the truck having a little slop in the wheel. Since I bought the truck it is dang near impossible to park in a parking lot and almost impossible at a stop sign or being stopped to get it to turn whether I'm on the brakes or not it doesn't seem to make a difference. What else could be affecting the steering on the truck? All the steering components are good. I'm about by to the point of just selling the truck because it's that hard to steer. Especially trying to back a trailer is hard too.
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I have a 2003 Ford F450 super duty xl. At first there was a loud clicking sound coming from under my dash. I charged the battery up and the sound went away but the truck will fire up but not turn over and start. I thought maybe it could be the relays but the clicking sound quit.
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I'm looking at purchasing a 2003 F-350 from a Ford Dealer, Drove the Vehicle last night and the Gear shiftier was very tight and hard to pull down. Is this a real concern? The Sales guys said its better to be stiff rather than sloppy. But they will say anything, right. The vehicle is a deal and so I'm looking to find out why.
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I have an 03 F350 4x4 dually. Was pulling hard left at low speed when braking (front). Replaced pads, calipers, rotors, hoses and tires. Still the same problem. You can feel the abs activate right before it almost locks up the left front brake (basically will pull the steering wheel out of my hand). BTW the abs light does not come on.
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Can get up to speed about 55-60 in my 2003 f250 6.0 4x4 truck and hit the brakes hard and the pedal gets hard almost like you cut the truck off and the truck doesn't stop well I can let off the pedal and hit it again hard and it works like it should. Also when it does this the power steering doesn't work. I was on an exit ramp and almost wrecked when I exited off the interstate I hit the brake pretty hard and couldn't steer I let off the brakes then hit them again and it worked fine and so did my steering. It would seem that the two are connected somehow. What's wrong?
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I need fixing my 2003 f350 6.0 diesel, I have been working on this truck for a while and still am having problems, here was the original symptoms:
-Hard start or no start on a sunny day
-Rough idle for 10-15 minutes
-Rough shaking in the low RPMs (35 mph)[/COLOR]
-Slow response from the gas pedal
-boost would only get to 14
My dad and I then did many things to the truck in the shop, those things are:
-Air test and replacement of coupling going into oil branches (next to HPOP)
-Replaced EGR valve (no good)
-Replaced ICP sensor (leaking oil)
-Replaced ICP sensor and IPR valve piggtails (due to frayed wires)
-Cleaned Turbo
-Cut MAP sensor hose and reattached it (spliced on the end)
-New battery
-Performed a bubble test and found two bad injectors on passenger side (injectors #5 and #7)
-Cleaned and lubed tops of injectors
-Replaced O rings and copper crush washers on all injectors
-Replaced nipple cup O rings (tight)
-Blew out injector cups
-Bubble tested after injectors put back in (no more bubbles)
-New FICM, EGR cooler and oil cooler were already installed
-Ohm'd main engine wiring harness (good to go)
-Taped up frayed wires on fan clutch connection
-Increased wire gauge on the positive jumper between both batteries
-Sanded each ground on the batteries and engine, cleaned battery clamps, lithium greased connection points.
-Checked fuel for air (no air)
-Checked fuel psi (85 psi, plenty)
-Oil changed
After doing all of this (diagnosing as we fixed each thing) we now fixed many things including the hard/no start problem. Now, for the first three to five minutes:
-It starts right up
-Runs perfectly, no shake and instant response from the gas pedal and turbo
-Boost goes to 28
-ICP is 800-950 on idle
-IPR is 25-26.9% closed
After five minutes however:
-Starts to shake
-IPR % starts to raise
-Received no response from gas pedal (absolutely no power)
This truck has been torn apart like 8 times and I have to do it on my spare time.
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My F-350 has developed a new problem. It wont start. It wont even turn over. All Electricity is on, glow plugs glow, gauges work, lights work, but when you turn the key to the start position noting happens. Some of the indicators go dark.
I even tried a jump thinking my batteries no longer handle the load. Same results. I suppose I can remove the batteries and take them in for testing. In fact, I'll probably do that now.
2002 F-350 Superduty, 7.3 Ltr, Turbocharged. 260000+ miles.
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I have a 99 F-250 SD 4X4 7.3 with about 160,000 miles and still running strong. I haven't been able to troubleshoot a strange clicking noise during the Glow plug / pre start warm-up process. It seems like the noise is coming from a vacuum "relay/ actuator" ( I think that's what the part is) under the hood on the passenger's side. But again I am not a Ford mechanic, nor have I owned this complex of a truck before.
There seem to be two different vacuum terminals that both have two outlets that attach to vacuum hosing. The unit does not have a line ( or 2 ) connected to the innermost vacuum outlet. Does this need to be connected? If I put my fingers on the units outlets to restrict the noise becomes more high-pitched, then will cease to make the clicking sound sooner than if I didn't cover the outlets.
I'm unsure on the process on how to insert a photo. it's asking for a URL, does this mean I need a flickr photo account to transfer the photo? Can I just upload a JPG?
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The last couple of weeks a new clunk has appeared on my F350, 6.2 CC LB FX4. If I've been parked for a while, when I drive off, within the first 30 yards or so there's a clunk. Seems worse when I've turned sharply out of a parking spot. Sounds like the rear diff or drivetrain... I have a locking rear diff. Is this engaged or disengaged while "at rest"? Could it be that its slow to unlock when I start?
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I just picked up my first truck ever yesterday, a 2012 F250 crew 4x4 with the 6.2L gas engine. It seems to me, when the engine is cold, that it raps or knocks for a second or two immediately after startup...is this characteristic? The truck is a 'new-leftover' model with about 28 miles on it so far. When warm, or even semi-warm, the engine starts right up and sounds like a healthy american V8.
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A little background. I bought the 2008 F250 XL, 5.4L with 145,000 miles in December. It had a bad engine (dropped valve). I had the engine replaced with a remanufactured one (Performance Products) and started driving it this month. To date, I have put about 700 miles on it with an oil/filter change at 500.
So, here is the newest problem. Yesterday I finished changing my body mount bushings (with Daystar polyurethane ones) and went for a test drive. When I started the engine, a smoke cloud caught my eye. I took a closer look and noticed it was a gray smoke. I jumped out and ran around to smell the smoke - it had a gas smell. I did not test for smoke after my test drive.
So here is my question. It is obviously burning excess fuel on startup. That would mean that one or more injectors are leaking down after shutdown, correct? Testing this would be done by performing a leakdown test? How do I go about doing this WITHOUT any special equipment?
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Started my truck this morning. 2000 F350, V10, 153000 on the clock. Immediately sounded like a shotgun went off under the hood, now it sounds like it's running a cutoff exhaust. Had a tiny manifold tick prior to this, but can it backfire hard enough to crack/destroy the manifold?
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I've been having an ongoing problem with the gear shifter jammed in park after startup. I changed the brake switch and installed a new ignition switch to try fix the problem. Later, I noticed the battery indicator gauge was flat lined even though the truck was running. Out of sheer frustration, I banged the bottom of the steering wheel and suddenly the battery indicator jumped to life and the truck went into gear again.
I took off the panel beneath the steering wheel off to look for any obvious loose wires but found none. This sounds strange but at first, the problem occurred more in the mornings when the weather was cold outside. No, it seems that the battery indicator will flat line while I'm driving in all weather conditions but jumps back up when I tap the steering wheel. I've included a video on youtube to illustrate the problem.
Youtube Video .....
2001 F250 Lariat Superduty 7.3Lm
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