Ford Super Duty (1999-2016) :: 2003 F350 Sounds Like Shifter Motor On Transfer Case Is Trying To Engage
Nov 19, 2014
Truck is an 03 F350 with the 6.0. It sometimes sounds like the shift motor on the transfer case is trying to engage. It has the vacuum system which is blocked off. Warn aftermarket hubs. Switch on the dash with 2wd, 4wd and 4 low.
It's kind of an off and on thing. Try to engage for a few or more seconds then nothing for awhile then repeat. It sounds like it's at the transfer case. It could very well be coming from firewall/engine bay area as well. Is there anything between the dash switch and the motor?
View 2 Replies
Advertisement
I have a 03 f 350 6.0. My 4x4 wont engage. I checked my fuses all are good except 31 no power. Is this the culprit?. I get power at the 6pin pig tail on shift motor, but the 2pin pig tail doesn't get any power at all. I pulled shift motor off manually put power on it and it works. I also replaced both 30amp relays under hood...
View 1 Replies
The transfer case on my 2004 F350 6.0L 4WD DRW, 230K miles, just blew to pieces Sunday night. See images below. What could cause this?
I just had the front drive shaft rebuilt with new universals and ball. It was making a metallic squealing noise after this.
I noticed that the front drive shaft did not spin freely when parked in nuetral and set for 2WD. I thought the front drive shaft would only engage when in 4WD.
View 14 Replies
Trying to stay up on my maintenance on my '11 f-350 diesel. It just turned 59k. I can only find Ford's recommended service interval for changing the fluid in the transfer case listed in the "Special Operating Conditions" section of my Scheduled Maintenance Guide for towing, delivery, off-road and dusty conditions at 60,000 miles. I tow some, but maybe 20% of the time, I end up driving a lot of stop and go though.
So I found this nice how to online "Guzzle's Transfer Case Fluid Change" - it's for a 02 heavy duty, is it about the same on the newer diesel trucks?
View 1 Replies
I'm in the process of changing my shift motor on my 04 f350. I can't get it off because of a broken bolt. The previous owner must have done this before, and snapped the head and some of the shaft off, so it's basically an alignment pin that's recessed into the hole on the motor. For some reason it's holding the motor on, even though I don't think the hole is threaded. Any way to get it off. I'm thinking that taking a MAP gas torch to the casting on the motor may be my best bet.
View 8 Replies
For about a week or now i have been trying to track down a sound from my truck, i had another post up and was finally with jhl3 able to determine that the sound is coming from my transfer case. The other thread with video of sound is located here : [URL] .... I've got a little bit of time to mess with i now
Quick rundown, began hearing odd sounds about a week ago, determined that it is transfer case. Front hubs are unlocked, esof switch is set to 2wd. Can not turn front drive shaft. I just put some zip ties on front drive shaft and went for a short spin, determined front drive shaft IS turning. Hubs are not locked and 4x4 is not engaged, did the sharp slow turn test, no feel of pull from front end.
Im not quite sure where to go from here, going to check connections at tcase motor and some relays.
View 14 Replies
Originally it would light up on the dash, the hubs would lock, but the transfer case would not shift in to 4 wheel. Followed the troubleshooting I've found, was receiving power at the connection on the shift motor but it was not turning.
So I went and bought a new motor, installed it, still wouldn't turn. (with the motor off the transfer case but electrically connected). So I found a few more replies about the relays, swapped them, nothing.
Removed the covers and manually flipped the connection, nothing. Now my hubs are locked, transfer case is not, and I get nothing when I change the switch on the dash. (no lights, no hub click shift, no 4 low, nada). All the fuses are good, just doesn't work.
View 4 Replies
New floor mats. My truck is going to be 10yr old and has the original King Ranch floor mats. I want some heavy duty rubber ones that will fit around my manual transfer case lever. I ordered the Weathertech digital fit liners and I am not happy with them so they are headed back tomorrow. They have a heavy duty all weather mat but not sure how it will work with my shift lever on the floor. Husky liners/mats look nice and heavy duty but won't accommodate the floor lever.
View 6 Replies
We have a 2000 F250 7.3L Diesel. A few years ago we switched out the auto hubs for manual Warn hubs. We've had no problems with 4x4 since that time, until now!! The 4x4 Hi light is on and the transfer case is engaged. Since the hubs are manual we have them unlocked, however we can't get the 4x4 to disengage. At one point, tried changing to low and it hesitated but finally went in to 4 Lo, then we had a hard time getting it out of 4Lo and back to 4 Hi. Here's what we've tried--checked fuses, checked and replaced relays, checked wiring connection at the transfer case. Husband used volt meter to test power at transfer case wiring connector--showed 0.5 volt of power with the key on. No change in reading. Checked power at relay--about 14.5 volts there. Took truck to repair shop but their computer could not communicate with the GEM.
View 7 Replies
I just changed transfer case fluid on my father's F-350 for the first time in 13 years. (over 230k). Removed fill plug first and fluid gushed out of the fill hole unexpectedly. Did not have catch pan ready, so made a mess. I thought it was just over filled form the factory, but too much was coming out to be simple overfill. Almost 2 qt came out of the fill plug.
Did some google search and found many Ford trucks have failed transmission output shaft seal and transmission fluid leaks out to transfer case, causing transfer case to overfill. I am yet to check transmission fluid level, but considering how much came out of it that probably is the case.
Now, how bad of the problem this really is? Will overfilled transfer case cause some serious problem? 4x4 is rarely used (once or twice a year in winter) on this truck and from what I understand transfer case doesn't really do anything in 2WD other than just passing output from transmission through.
There are no fluid leaking outside and repairing the seal would be a too much of work for me.
Also changed rear differential fluid for the first time and I was surprised how clean the fluid was. There were thin layer of black sticky residue (sludge?) covering everything, but the fluid itself looked clean and no visible metal shavings. I guess that is why Ford said it does not require change under normal condition.
View 10 Replies
2001 F250, 7.3L ... After much diagnosis, I've found that the 4 positive feeds to the transfer case relay base have no power to them. The fuse that feeds them (#17 CJB) is fine and when I jump from the fuse hot side directly to the transfer case motor contacts on the relay base, it shifts fine. As far as I can tell, there is only one wire leading from that fuse so there must be a junction block somewhere that splits it into the 4 wires that feed the relay block. I've looked underneath and found nothing. How the 1 wire gets split into 4? On diagrams this junction point is labeled, but I don't know where to find that.
View 2 Replies
Made a short run to get lumber yesterday and when I got home the truck smelled hot I checked it out and found a transmission oil leak at the rear of the transmission in front of the transfer case. can not really see what is leaking only has 22,000 miles. What may have happen. 2011 F250 4x4 6.7....
View 14 Replies
Do we need to drain the fluid to change the transfer case motor?
View 3 Replies
I'm looking at purchasing a 2003 F-350 from a Ford Dealer, Drove the Vehicle last night and the Gear shiftier was very tight and hard to pull down. Is this a real concern? The Sales guys said its better to be stiff rather than sloppy. But they will say anything, right. The vehicle is a deal and so I'm looking to find out why.
View 1 Replies
This is my "03 F350 single wheel 7.3 automatic 4x4. For quite some time now I have to manually lock the front hubs. Maybe it would work automatically, maybe not, and now I always have to manually lock the hubs.....but I can live with that. The problem now is that the selector switch on the dash isn't working or something else is preventing the transfer case from going into 4x4. The 4x4 light on the dash also does not come on.
I have checked all the fuses and they are good, I do not have a owners manual so I don't know what to look for in the fusebox. Perhaps it is on a relay? Also, I would like to check the dash switch for power coming and going but how do I get the switch out of the dash? I'm afraid I'll break the bezel around the switch if I pry too much.
View 1 Replies
2015 F-250 4X4 CC gas truck. 6R140 Transmission..
My truck has 6500 miles on it and since day one when I put my shifter in (D) there is a 3-4 sec delay in the transmission to engage every morning when I start out, rest of the time there is no delay even when the truck sits all day at work (about 9 hours). I have read in 2011 (?) that the transmission was loosening it's prime and would cause this problem, so how it's got me thinking.
View 9 Replies
2002 F350 5.4 . I did some plowing today, truck ran Great, but noticed the Auto Shifter starting to get some play in it, 185 k on it. I recall reading about how to tighten it back up.
View 3 Replies
My 4wd doesn't engage on my 04 powerstroke. The dash light doesn't come on. I replaced the relays, switch, and 4wd module, I checked the fuses, all fuses are good, but fuse 31 doesn't get power to it. The voltage at the relay block reads 12v with the fuses out, but drops to around 7v when they're plugged in. I have no power to the Tcase (.15v).
View 11 Replies
I was using 4x4 High the other day and it was working just fine. Now today, I was at my first parking lot to plow and used the ESOF to shift into 4x4 High and it did not engage with the hubs being in auto mode. The lights on the dash show up indicating that I am, but I am still in 2wd.
If I manually lock the hubs, it engages 4wd high. I tried the same thing using the ESOF to switch over to 4x4 low and it does NOT engage either.
I also noticed that heater blower was switching over to full defrost even though I had it set on the floor setting (manual heat climate *****).
Does this sound like a vacuum leak? I haven't had a chance to test the lines yet. Btw, this is my second work truck and not the one listed in my signature below. It's a 2006 f-350 6.0 xlt.
View 5 Replies
In forward drive or reverse, I hear a rotational noise that almost sounds like the bed creaking when you're getting it on. As I go faster the noise goes faster until drowned out by road and engine noise. The noise is unaffected by applying the brakes. I jacked the truck up and spun tires as fast as I could by hand and got no noise but when I lowered it back to ground and had the truck roll the noise was back. Noise is not affected by turning wheel.
View 13 Replies
I have a new to me 05 F350 dually with 6.0. When I open the door with the key the alarm goes off and the truck won't start. How do I shut this off so I can get in the truck with the key. I can't just leave the door unlocked all the time. It has the key less entry, but I have not set new numbers yet, and if I give the keys to a valet, I don't want to give them the door code too.
View 14 Replies
