Ford Super Duty (1999-2016) :: 2003 F250 V10 - Fuel Smell / Gas Tank Vent Leak
Apr 8, 2015
New to me 2003 F250 Super Cab 6.8 V10. Great condition inside and out. 68,000 miles. Began smelling fuel (gas) a few days after driving it 250 miles from purchase location. Traced leak down to the top of the gas tank. Staining was visible around the rear vent. Applied about 5 psi to the tank and sprayed soap around until I saw bubbles coming from a hairline crack at the rear vent connection. Its where the fitting for the hose comes out of the tank.
My first choice would be to hot weld the crack. I'm not very comfortable with the idea of a heat source near a gas tank. I'm not sure, but the heat from the plastic welder might be hot enough to ignite fumes? Second option is to try some industrial 2 part epoxy (PIG) and seal it with that. Is there pressure inside the tank, and if so how much? Can try this fix with epoxy or JB Weld?
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I'm close to pulling the trigger on a Crew cab F-250 Powerstroke, 156" wheelbase. Need to know about fuel tank capacity? Ford's website and manual are somewhat cryptic. I believe it's 26 gallons.
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I recently bought a 2005 Ford F250 Super Duty, diesel 6.0.
As I was driving to work this morning I noticed that the fuel gauge read almost full when it should have only had a half tank. A little while later I heard a beep and saw that the gauge was now on empty with a "Low Fuel" message displayed. Then I noticed the heater was suddenly blowing cold air.
I've only had the truck for a few weeks, but haven't had any other problems. I did replace the CD receiver and all of the instrument cluster lights a couple weeks ago, but everything seemed to be working fine after.
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2004.5 F250 SD XLT 4dr 6.0L
CAI, 4" Straight exhaust
EGR Delete, 6.4 Injector pump
Coolant filtration system.
New injectors al around
New ICP, New IPR, New Oil Cooler.
Recently Bulletproofed on ARP head studs, and the stock Head gasket,
New injector harness and FICM from DieselTech Ron
SCT tuner, running innovative diesel tunes. EGT Sensor
37x13.5r18 nitto trail grapplers
Truck started bucking and stalling when warm and over 60mph. No codes.
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I have a 2003 F 350 Diesel. When the heater is on, I can smell diesel fuel through the vent. This happens mainly when I am at a stop sign and the fan is on high. I did some research on this forum and found some others with a similar problem. The question I have is it seems like some said it was the cracked injector cups or a leak at the reservoir on top of the motor where the filter is. What I wasn't sure of was the symptoms. If it is a crack injector cup, would the smell be all the time and not just when I am stopped at a stop sign? Or would it be intermittent as well? It is definitely not exhaust smell. It smells like fuel. If it is the gaskets in the reservoir, I think I will do the blue spring replacement cause that seemed to improve a couple things based on the treads of the forum. I do see drips on the pavement every once in a while at the front of the truck towards the passenger side of the truck. Not all the way to the side near the tire, but off center on the passenger side. Is there anything that could be leaking fuel on that side of the motor?
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2003 6L 250 SD. Always smells of exhaust on the cabin. If there is snow it gets much worse.
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2006 F250 5.4 - While driving ac changes from vent to defrost on it own..let off gas and it will change back to vent. I replaced vacuum can under hood.. no luck.....
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I have a 1999 F250 V10 SuperDuty. Just recently I had noticed some gray foam material laying on my passenger floor. Then about a week later my air vent near the passenger window is whistling really bad when I have the air on. I normally have that vent closed. Is there an easy fix for this? My guess is that the foam inside has deteriorated and broke apart.
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I have 03 F-250 with a 5.4 in it. Recently noticed the gas gauge is not moving much and seems like it will not go below half a tank. The gauge will go up however when i put gas in it. I just put techtron in it last night to see if this might work. Wasn't to sure if i did a battery reset on the truck if that may work as well.
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I have a 2003 F250, 4x4, 5.4L and today my fuel gauge stopped working. I don't know if it had anything to do with a stall, I was on an exit ramp and the truck cut off, I quickly restarted and no issues after that. Other than the fuel gauge not working at this point.
I looked at the fuse panel diagram and there is no fuse for just the fuel gauge. The only thing I see is #35, instrument cluster. The rest of my instruments are working, so what else would cause the fuel gauge to stop working? It had a little over a half of a tank before the stall, after the stall it went down to less than half. I filled up shortly later and it's just stuck at less than half.
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My '03 V10 F250 gas with 135k miles on it went from showing weird fuel levels last week, showing low when I just put $40 in it to now being absolutely below empty, pegged as far south as it can get. I have a CEL light on too but my OBD test shows, "N/A 01-01". So all I can think is that there may be an open/short circuit that the OBD cannot diag.
I replaced my fuel pump about 2 years ago with a replacement AutoZone unit and all had been fine since then. I just do not remember if the fuel level sensor was part of the pump itself or a separate item. If it's a integral part of the pump I should be able to go back to AutoZone and get a warranted replacement.
Is there anything I can test a forehand before either pulling the tank or doing a dump-truck again?
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This morning while driving cold a fuel leak started on my truck it's a very heavy leak wondering what are the most common leaks on an 2003 F250 6.0L are so I can start there.
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I've got a 2003 F250, SD, 5.4L Triton that I've owned since new. It has 205,000 kms on it and has run flawlessly since owning it.
Yesterday I went to use the truck after it sitting for about 2 weeks, which isn't uncommon for this time of year as I'm in the landscaping business. It never sits long, though as I make a point of using all the trucks, periodically, just to "blow the stink off" as my Dad would say.
Anyway, when I fired it up the gauge was drop-dead below "E" so I go to fill it up and it takes in fuel and it won't take a drop more. I got under the truck and knocked on the tank in various spots and the tank seems almost plum full.
When I power the truck off and back on, all the gauges come to life and settle on their appropriate readings, except for the fuel gauge. It powers up to full and then drops to below "E" as though I had turned the truck off again.
My question is, am I reasonably safe to assume my sending unit has bitten the dust? I figured that since the gauge comes to life upon startup and then drops to "E" after the rest of the gauges initialize, the fuel gauge itself probably isn't the problem?
Is there a chance that as I drive it over the next few days, and the tank empties, maybe the "sloshing" of fuel might dislodge a stuck part?
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I recently purchased this truck and have towed a couple of times with it. It has 98,000 miles and I do not know if the automatic transmission fluid has been changed. Should I have it flushed or drop the pan and change it? I have a lift so doing the change is no problem, although it might be worth it to pay a transmission shop to do it.
Also, I hear what appears to be like a heat shield rattle or something that sounds kinda like an exhaust leak during loaded acceleration. What to look for to locate the noise? One last question, the air bag light is on sometimes then off sometimes. Any known air bag light issues? I love the truck, hate the gas mileage!
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It doesn't say on the window and in the owners manual I should have a 23 or a 35. The most I've put in my truck is 29.somthing and I had 3 miles till empty and the needle was in the red. I'm thinking I have a 30 gallon tank but how can I find out for sure.
I have a 2015 F250 6.2L CC SB FX4
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Filled up the windshield washer tank this morning and could not get the sprayer to work. Looked under the truck and it looks like all I put in is on the drive. Any one else had issues with 2011 F350 washer tanks?
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I have a 99 F350 with a 29 gallon tank. I filled it up yesterday and the total gallons was a little over 24. The low fuel light was on and the gauge only goes up to almost 3/4. I recently bought this truck. I've searched for a thread on here possibly addressing this but have been unable to find one. I've been going through possible issues in my head.... What the problem is?
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I have a 2012 f250 6.2L gas that the check engine light, low fuel light and the fuel gauge says it's empty. The truck has a full tank of gas. I am in camp for another 2 weeks and my girlfriend is driving the truck. I am thinking a blown fuse or disconnect the battery to reset the computer could solve it. Hoping it's something I can instruct her to do on her own over the phone.
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I have a 2014 350 crew diesel short box. I am told, I have a 28 gallon tank but can't get over 22 gallons in it even though my gauge show e and my read out says I have 10 miles left until empty? Dealer says the left over 6 gallons is a reserve...
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I've been looking at adding an additional diesel tank to my F-250, since the stock tank only holds some 38 gallons. However, I do not want to lose the space on the bed and have been looking at tanks that are mounted under the bed.
Most tanks I see are welded steel, completely overkill and accordingly priced. I'm wondering if a second stock tank pulled from a junkyard might fit in well, but haven't lowered mine yet to check the complete dimensions.
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I have been getting a smell of Diesel Fuel into the cab of my truck, its not an exhaust smell but an unburned fuel smell...
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