Ford Super Duty (1999-2016) :: 2003 F250 V10 - Brake Line Burst While Driving
Dec 12, 2014
Had the rear passeneger side brake line burst today in rush hour traffic ..wasn't much fun. Is it a easy to do it yourself deal ...it is a 2003 f250 v10 triton .
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I noticed yesterday that my tire on the driver's side has rubbed a flat spot on the rubber brake hose. I bent the metal tubing so that it doesn't rub any more, but should this be of great concern? Obviously I'd hate for it to rupture, but it looks as though it's not too bad.
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I made a bone head mistake and crunched the steel brake line between the rear axle and the passenger side sway bar mount. Truck is a 2003 F-250 with a 7.3. I would like to go to the auto parts store, get bulk steel brake line and bend it myself. But, I don't know what size the line is or what size the fittings are. Whatare the sizes???
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So I'm away from home on vacation also away from my tools. Any ways my front drivers side line busted almost causing me to crash earlier today in my 2006 F250 6.0 diesel 4x4. So basically my question is: what tools are needed to do this job? I've already picked up the part now tomorrow morning I will be changing the part...
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I have heard that the front brakes are separate, and if the rear brakes have a leak and the line is empty, the fronts should still work. Is this likely to be true? If I drive the truck will I be able to stop with the fronts alone (assuming they will still work?)
I plan to drop the truck off late tonight when there is likely to be no traffic, but thought I would ask.
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I'm having trouble disconnecting the transmission lines to replace them. I can't get them off. I have the tool. Can I replace the fittings in the radiator?.
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I have a 2003 f250 xlt with the 5.4l engine in it and lately my AC hasn't been standing up to the heat of the Midwest. When driving around town or on the highway my AC blows really cold but at idle you can tell a drop off in temp. Is this normal due to extreme heat or is there something I can do?
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First, I am fortunate that I was only going 25 mph when some turned in front of me causing me to slam on the brakes. The pedal went to the floor, but did slow the truck enough to miss the jerk. Had I been on the highway, it would have been very bad.
Anyway, what I found is still hard for me to believe for two reasons. It find it hard to believe it failed, but more important that I am getting the last national inventory of 2 of the 3 lines in this picture (according to my Ford dealer).
The three lines are almost directly under the front end of the master cylinder between the block and frame. These are as I found them. The larger one goes to the rear feeding both rear brakes while the two smaller run to the front brakes. The spring looking part below is just a plastic protector. The line which failed goes to the front left.
I think anyone with a 2005 SuperDuty which uses the same or similar parts should take a very close look at the flex sections. The parts I have ordered are: 6C3Z-2B523-BA, 6C3Z-2263-BA, and 6C3Z-2264-BA (rear, right, and left).
How long a manufacture is required to maintain inventory? I thought 7 years, but someone suggested 17. I'm at 8 years, but I would have expected more than 1 each of the fronts to be available. Do they changed parts on the '06 or '07?
My 350 spent 2 winters in the Chicago area and has been resting in Florida since 2006. No work was done in this area, but the closest work was the main fuel pump (frame mounted) replaced 2 years ago, but that is almost 2 feet to the rear.
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I bought a crew from a dealer, all the dome lights and cargo lights had the bulbs removed, so i put them back in and of coarse they all stayed on after you close the door, plus the door ajar light stays on when you are driving. I do notice the radio shuts off when you open the door after you turn off the ignition. Does that work on the same door switch, eliminating those?
Also are there switches on the rear doors also? Noticed that the radio isn't effected when you open a rear door. I tried to get the dealer to look at it a day after i took it home, a ford dealer at that, and they told me they tried to figure it out , and couldn't before they sold me the truck. Doesn't say much for their service department.
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I have a 2003 F250 Ext Cab 158" wheel base, 5.4, auto. 2wd
Last week I noticed a squeak squeak squeak while driving through town, sounded like the u-joint. I got home, jacked it up and pulled the rear shaft. Unfortunately I, bone-headedly, did not mark it when I pulled it. I took it into town and had a shop put in two new U-joints from autozone.
I got home and, forgetting to mark it, put the driveshaft in 180 degrees out. This caused the whole assembly to get out of balance and tear up the carrier bearing.
I replaced everything, pulled the complete shaft and disassembled it to put the new carrier on it...again, for some reason I didn't mark it. I knew I was supposed to.
It destroyed the carrier bearing again. So I limped it to my mechanic the next morning. He went through and replaced the front u-joint and carrier and called it good. I picked it up that afternoon and it was vibrating again.
I took it back and they kept it overnight and fixed it again. The problem they had was the driveshaft was coming back on the 'flex' and rubbing into the carrier instead of sliding back and forth, it was sticking.
They got that all fixed up and the wife picked up the truck while I was at work Friday. I called her at lunch and she said it was still squeaking like before I took it to the shop. I get home that evening and drive it and, sure enough, it's squeaking like it has a bad u-joint.
But the squeak didn't start right away, I had to drive it about 5 miles for it to start, and then I didn't hear it until I slowed down enough to get rid of the wind noise.
I took it back to the mechanic this morning. He called me around 4 and said they drove it about 25 miles around town and on the highway and couldn't duplicate the noise.
He said they went ahead and hit the grease zirks on all 3 u joints(even the ones they didn't install on the rear shaft) and they couldn't hear any squeaks. So I pick it up, drive through town a bit and start heading home. No squeaks.
I get about 20 miles out of town and slow down going over a bridge with the windows down, and there is the squeak again. Still sounds like a bad u-joint. But I didn't hear it until I drove it about 25 or 30 miles. What this noise is or what I need to be looking for?
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This morning while driving cold a fuel leak started on my truck it's a very heavy leak wondering what are the most common leaks on an 2003 F250 6.0L are so I can start there.
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I replaced a rear rusted brake line a couple of years ago. It rusted where the line met the bracket. I'd never done this before but bought a flare (flaring?) tool and fixed it.
This week the longer line that runs down the length of the truck started leaking. It looks like the line was once held in place by a small bracket just in front of the rear wheel but it wasn't in that bracket anymore. I guess it rubbed against the metal and water/sand rusted it out.
A local garage said they'd need to drop the fuel tank and estimated that it would be several hours (and hundreds of dollars) to do the job. It looks like I might be able to cut the old one out and then fish the new line up through there and replace it.
Also, what is the diameter of the line? It is a 2004 F350. I can certainly cut it out first and then take a piece of it to the local auto parts place to get the replacement line.
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On my '97 F250 the rear brake line going to the rear right wheel has a rusted hole. It measures 50" total. Instead of bending a new metal line. I see they have a "poly armor" line that can be bent by hand( no tools needed). I see Autozone has them.
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Need to know if the brake line fittings are SAE or metric? Mine blew a leak on the line that runs behind the gas tank on the drivers side frame. It's a 2004 5.4l f 350 4 x 4, 4 wheel disc brakes...
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I have a 2008 Ford F250 V-10 Superduty and recently I had a transmission cooler line start to leak. I ordered replacement lines and the tool for the quick disconnect. The line that's leaking is from the radiator to the quick disconnect. I was able to replace the one line, however the second line (problem area) has been a nightmare. The line cracked right at the quick disconnect fitting.
The hard line is tight in the fitting and corroded. broke the tool trying to remove from disconnect. The line is flush with the quick disconnect. How to get that out of the fitting? or another method of fix? Its a hard 1/2 line going into connect crimped to rubber line going to transmission.
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So...I'm dealing with a leaking passenger side exhaust manifold on my 2001 F250 SD. (Extended cab, long bed, 5.4 XLT.) Been slowly making progress on getting the manifold bolts off (the ones that weren't broken already at least.) Got all the top row off and the flange free yesterday, today was on to the bottom row.
I undid the 2 bolts on the PS motor mount studs and carefully jacked up the motor to lift that side a bit. I couldn't figure out anywhere else so I put a piece of 2x4 under the oil pan and used that point to lift up with the truck's bottle jack.
Worked well enough, but when I decided to call it a night I lowered it back down. Looking at one of the studs that I could watch as I moved it, the mount came to rest about an inch and a half away from where it started. (Higher up on the slant.)
How much does this matter? If the position is critical, how can I go about getting it back to the starting point?
I have a feeling the fact that I'm working in my uneven, unloved driveway had a lot to do with this. The passenger side is raised slightly and on a jack stand. Just enough to get the wheel on and off for access through the well.
On a positive note, I only have one more bolt to remove to free the manifold, the one right above the mount. I couldn't get anywhere with my nut extractors so I finally started grinding away at the nut with my Dremel. Should be able to get the old manifold off tomorrow and start working to get the studs out.
My Irwin Bolt Grips worked a treat combined with a MAP Pro torch on the others, but not so much on the hardest to reach one. Go figure. For starters there just isn't enough room to get a good solid hammer blow on it to seat it, and to make things way more complicated for some reason that particular location had more exposed stud length, so I couldn't get it all the way on to the nut and still get a ratchet wrench into the other end too.
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I don't know what's going on maybe some body can shed a little light on this. If you hold the brake pedal down for a long period of time you can feel the pedal slowly go to the floor. So no problem I'll change the master cylinder bleed everything brand new fluid. Don't drive it much we let the sister in law drive it we'll I jump back into it the other day to go to Home Depot and once again I notice it still does it. Could the hydra brake booster be bleeding by or what's else could be causing this it's driving me insane. I really can't imagine the hydra booster causing a problem but it's new to me. I was thinking about bleeding the brakes again thinking there maybe there's air but I have run 2 bottles of brake fluid through how much more??
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I have a 2000 dually and the brake line that runs the frame rail finally rusted through. It runs on the same side as the fuel tank. Is it easier to leave the old one in and run a new one along side it? I sure hate to think that I'll have to drop the tank for this.
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I purchased a 2000 F250 7.3 4x4 (auto transmission) about 8 months ago. I've noticed recently that when I accelerate there is a slight hesitation like there is slack in the drive line. This does not happen when the truck is moving and I accelerate. There is not audible clunk and the hesitation is not in the motor.
I checked the u-joints and they all feel tight. There is a little slack in transfer case that allows me to turn the drive line slightly back and forth. Is this normal? Should I be planning on a transmission or transfer case rebuild soon?
Update: I was researching the leaf spring isolator pads (mine are warn out or missing) and it sounds like these can cause something similar to what I am experiencing. I am planning on pulling a 28' travel trailer from Colorado to Wisconsin next month and would like to avoid any issues if possible...... Obviously, I know ....
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I have a 2000 f250 V10 CC 4x4 long bed. The rubber fuel line that has a quick disconnect to attach to the fuel filter along frame is leaking. This is on the filter side going to engine. Ford tells me fuel line not available. Dorman products tech assist can't tell me which connector of there's will fit my truck.
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My 2000 SD has a brake line that rusted through. The one that runs along the drivers side frame rail. So I need to get new line to replace it. Since I am nowhere near my truck right now, what is the size of the steel line?
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