Ford Super Duty (1999-2016) :: 2002 To 2015 - Front End Conversion
Apr 24, 2016
Question on my 2002 f350 front end conversion to 2015 front end ? I need to know, how the wiring goes to the wiper motor to get it wired up...
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Apr 24, 2016
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Ford Super Duty (1999-2016) :: 2015 - Front Axle Leaking A Lot?
I have a 2015 F250, cc 4X4 PSD. It has 22,000 miles on it. I notice a small quarter sized drop of oil after it is parked by the right side front wheel. It is coming from behind the dust cover and universal joint where the axle goes into the tube. I dont know how long it has been leaking. My issue is I am about 800 miles from home on a camping trip, have to go back to work Monday, and lcoal dealer here can't take it in till next week. So, if the hubs are not locked and the truck is in 2 wheel drive, the gears shouldn't be turning right? I assume it is ok to drive home. I didn't want to pull the plug and check the fluid because if any runs out and leaves a stain on the cover, I don't want ford trying to deny warranty claiming I messed with it first.
View 5 RepliesFord Super Duty (1999-2016) :: 2015 - Alignment Of Front Spline On Rear Driveshaft?
Proper alignment and re-installation of the front spline on the rear driveshaft of my 2015 F350.
I removed my rear driveshaft recently (it slipped right out upon removal without any force or resistance), and I'm getting ready to re-install it again this weekend, but I've noticed that one of the grooves between the array of male splines on the shaft itself appears to be slightly different than the rest - it seems to be slightly wider. It even has a white-colored stripe of paint down the full length of the groove as if it were denoting it as being somehow different from the rest?
Problem is, when visually inspecting the splines on the inside of the receiving yoke (the part that the spline fits into), I do NOT see any such differences. In other words, it doesn't appear that there is only ONE way to properly insert the front splined-end of the driveshaft. What am I missing here?
Is the front splined-end of the rear driveshaft intended to be inserted into the yoke in ANY position around the dial? Or is there only ONE specific position or orientation that it is intended to be inserted or installed? NOTE: I've seen references elsewhere on-line that seem to indicate the need for proper alignment when there are multiple U-Joints, and maybe this is a part of it (?), but I'm not quite sure which U-Joints to consider or how to interpret such an "alignment".
Ford Super Duty (1999-2016) :: 2001 F250 - New Rear Bumper Conversion?
Ok I have a 2001 f250 SD with 7.3 and my rear bumper is dented and badly and warped. The steel frame mounting part of it is straight and fine. I found a "kit" on eBay that has just the end caps and plastic top cap for a 2008+ style trucks. Would those caps and plastic fit on my frame mounted section (what the actual name for the part that the chrome bumper actually screws into that mounts it to frame) ?
View 1 RepliesFord Super Duty (1999-2016) :: 2000 F250 - Wheel Bearing Conversion?
I have a 2000 F-250 SUperduty with a dana 50 front end , and as most of you know the front hub bearing's are junk, and expensive to replace. I know dynatrac has a kit to convert it to the tapered, cheaper, servicable bearing's. But 2g is a lil out of my price range. I was curious if anybody has tried takin the knuckles and stub shafts off an older dana 60 and putting the knucke's on the front axle to get the older bearing style instead of the hub bearing and the actuall lock outs instead of the POS vaccum style.
View 4 RepliesFord Super Duty (1999-2016) :: 2002 - Vibration From Front Side - Spongy Brake Pedal - Front Hub Bearing?
Ive got a 2002 f250 Sd 4x4 with 93000. Im getting severe vibration from the front drivers side at highway speed. I thought it might be a warped rotor but i cant feel it in the brake pedal, when I put the brakes on. How can you tell when the hub bearing assembly is going bad? The truck doesnt pull to that side either. I can hear it, and feel it more when i'm going around highway corners. When im driving through town, I can hear a "clunk,clunk,clunk" noise coming from that side also.
View 14 RepliesFord Super Duty (1999-2016) :: Conversion Of Leaf Spring To Coil Spring?
Conversion from the dana 50 to the newer dana 60 with coil spring? My Dana 50 has called it quits so while my front end is already off the vehicle already why not make improvements. Ford used the 50 for 1999 to 2002 then upgraded to the 60, I'm guessing it was for a reason!
I've read this article on a similar project but the dana 60 had leaf springs as well: Dana 60 Conversion for F250 years 1986-1996 .: Articles I'd prefer coil spring, nothing more then personal preference with a bit of better ride quality. The donor vehicle is a 06 SRW F250 This is not what I'll be getting but just as an example of the parts I would get.
Ford Super Duty (1999-2016) :: 2002 F250 2wd Leveling Kit - Front End Sagging So Low?
I recently purchased a 2002 F250 Regular cab long bed 2wd. I'm tired of the front end sagging so low, so I've been looking into a leveling kit. I was wondering whether I should go with 2" or 1.5" for the kit. I tow about 2000 lbs. 3-4 days a week and do not want the truck to look like it is squatting too badly. However, I really would like it too look more level.
View 8 RepliesFord Super Duty (1999-2016) :: 2002 - Changing Front Turn Signal Bulb?
02 f250 SD...I need to change the front corner turn signal bulb... How the hell do I get to it? I see the grey plug that I need to take off in between the bottom of the light and bumper but have no clue how to get to it..and what is the bulb number?
View 8 RepliesFord Super Duty (1999-2016) :: 2002 F250 - Front Wheel Bearing Noise
2002 F250 4 wheel drive manual hubs, 7.3....
My first thought was to have the tires rebalanced and rotated to see if it is tire noise? I am hearing damage on top of the noise from the 7.3, hard to be sure!
Ford Super Duty (1999-2016) :: 2002 - Front Running Lights Aren't Working?
Got my 02 f350 stuck in the mud a while back and had to get a deuce and a half to pull me out (F250 couldnt do it). Anyway since then my front parking/running lights don't work.
-I have checked the voltage at the bulb socket....nada
-I have of course checked the fuse and its fine (checked ALL fuses)
-ALL other running lights are working including top clearance lights, dually fender lights, etc.
Ford Super Duty (1999-2016) :: 2002 4x4 - Vibration Coming From Front Driver Side
I've got a 02 SD v10 4x4 with Warn hubs and 97k. Bought it a couple months ago and I've noticed a vibration coming from the front driver side. Symptoms are that of a bad wheel bearing; vibration that increases with speed and not RPM, seems to lessen on left handed turns (weight transfers from driver side to passenger side) and gets worse on right turns. Also the truck seems very twitchy and hard to keep straight on the highway.
Snowed the other day so I locked in my warns (just in case) and I instantly noticed the noise and vibration almost went away entirely except for on the freeway around 70+ mph. Also noticed it seems less "Twitchy" on the freeway. Mind you the hubs are locked in but still in 2wd. After doing a little bit of reading some were saying this is a sign of bad needle bearings and not the entire hub.
I haven't jacked up the tire and checked typical movement in a bad wheel bearing. I know my way around vehicles and 4x4's pretty well...
Ford Super Duty (1999-2016) :: 2002 F250 Knocking / Loose Front End Assembly
My 2002 F250 is knocking loose the front end assembly--the gasket is worn out. So I was shopping around and was considering a beefed-up front end assembly.
View 3 RepliesFord Super Duty (1999-2016) :: 2002 F250 - Intermittent Noise Coming From Front End
I have a 2002 F-250 7.3. I was driving home from work on Tuesday (highway), I heard an intermittent noise coming from the front end, sounded like a rubbing/grinding noise. Yesterday on my way to wok, same thing, on and off. Yesterday on my way home the noise was constant, didn't go away. The noise comes at about 45mph and stays until I'm back under about 45mph, so mainly just on the highway. I put the truck in neutral and let off the pedal and the noise is still there which tells me it isn't engine related.
Yesterday after work I jacked up the front end, spun the tires, no noise. No play in the tires top/bottom or side/side. Took the tires off and what I did notice is the right axle u-joint is shot. I am hearing the noise in 2wd so I don't know if its the u-joint that's making the noise. Could it be a bad wheel hub bearing? Is it the u-joint? Maybe needle bearing??
Ford Super Duty (1999-2016) :: 2002 F250 - Front End Noise / Slight Vibration In The Floor
2002 Ford F250 4x4 Superduty Lariat (4 door). Just changed the locking hubs to a new set of Warn manuals. I began to periodically hear what sounds like a rumbling/bearingish/howling kinda sound. Happens when you hit a bump at any speed...then howls till you hit another bump..goes away..then process repeats. Come to a complete stop, and the sound usually goes away till you hit another bump. The hubs are "free" at this time.
Heres the weird thing...when the noise starts...I switch it into 4 wheel drive on the dash...the sound instantly goes away. Click it back outta 4 wheel drive (hubs are still unlocked this whole time) and the sound is gone. drive some more down the road, maybe hit a slight bump, and the sound returns. Switch it back into 4x4...sound instantly goes away. Its not really in 4 wheel drive, cause the hubs aren't locked in...but that cures it till I take it back out. What could be causing this howling ? Its getting worse, and you can feel a slight vibration in the floor now when its doing it.
Ford Super Duty (1999-2016) :: 2002 - Driver Side Front Leaf Spring Snapped?
I just realized my driver's side front leaf spring on my 2002 F250 has snapped. I checked the weight sticker on my truck and it weighs 5200lbs in the front. My question is the heaviest springs I found only support 2630lbs a piece, so being a 7.3 is 5200lbs a correct weight for the front of this truck? also why would Ford make springs that support only 60lbs more than the front weight? Hell I weight more than 60lbs.... Did I snap the damn thing just by climbing into the cab?!?!
View 6 RepliesFord Super Duty (1999-2016) :: 2002 F250 - Driver Side Front Power Window Will Only Go Down And Not Up
here's the problem. The driver side front power window will only go down and not up. I checked the motor and the master switch with a multimeter and both work just fine. the motor is receiving power and the master switch is sending power. However when i plug the motor back in and re-install it, the window will not go up. Is there some sort of relay that might have gone bad that is not letting the motor raise the window up???
View 5 RepliesFord Super Duty (1999-2016) :: 2002 F250 - Clunk In Front End / Felt In The Floor And Steering Wheel
I have a 02 F250 4x4 5.4. As I drive and when pulling into a driveway I hear a clunk that can be felt in the floor and the steering wheel. I've replaced the wheel bearings and seals, shocks, ball joints, sway bar links and bushings, tie rod ends at the gear box and "right hand inner". The other two tie rods are tight and so is the track bar. I cannot duplicate the sound if I jack it up and move parts around with a pry bar. I can however move the steer box sector shaft upwards about an 1/8. I've adjusted the screw but it didn't do anything. Could it be the steer box or the springs? I've even mounted a GoPro underneath but everything moves and I can't tell why it is.
View 14 RepliesFord Super Duty (1999-2016) :: 2002 F250 5.4L - Whistling Noise From The Front Of Truck Until Engine Warms Up
I have a 2002 F250 with 189,000 miles. Im having some very bad issues that im trying to fix. The truck idles rough, with fluctuating RPM's. In certain speed reanges it also shakes and runs rough. If I turn the overdrive off the shaking pretty much stops, but it still accelerates pretty slowly. There is also a whistling noise from the front of the truck until the engine warms up, someone told me it sounds like a bad intake manifold? Does that sound right? What could be going on with my truck? All spark plugs and coil packs have been replaced, as well as the fuel injector rails.
View 2 RepliesFord Super Duty (1999-2016) :: 2002 F250 4X4 - Front End Shaking And Brakes Began To Intermittently Hum When Stopping
Problem started with the front end shaking a little bit when braking like the rotors needed turning. Then the brakes began to intermittently hum when stopping. Then my ABS light came on. Put the truck up on the stands and disassembled the brakes on both sides. The ABS sensor was chewed up on the driver side. The less than year old hub felt sloppy so I changed it. Put everything back together.
New hub came with new ABS sensor. Went for a test drive ABS light is gone and I no longer shake or experience the hum when applying the brakes. However now when I go to stop right before I come to a complete stop the driver side (new hub/spindle side) I hear what sounds like the grade school class clown making a fart sound with his mouth, and the truck pulls to the driver side. Is the ABS system malfunctioning or is this a caliper issue? Calipers look like they are OEM.
Ford Super Duty (1999-2016) :: 2002 F250 - Rattling Noise Coming From Front Suspension When Going Over Small Bumps
2002 F-250 7.3 4x4 ...
I have a rattling noise coming from the front suspension (both sides) when going over small bumps. Most people point to ball joints, but I find my case odd because I just replaced
Upper/Lower ball joints
Track bar
Tie rod ends
Shocks
Front U joints
Drag link
I did not touch the leaf springs or the sway bar, except to grease the links, which otherwise looked good.