2002, F250, 5.4L, ZF-6 trans.
Ok...today by accident turned the key with the truck in gear and clutch not depressed...much to my surprise the truck tried to start and lurched forward.
Is this a sign of a failing clutch safety switch or Could it be an ignition switch problem? Anything else that I am not thinking of?
How do I remove the neutral safety switch? I bought a replacement and am having trouble removing it.
After shifting into neutral, I disconnected the connector, then unbolted the two screws. Now I can't get the little white ring that connects the lever coming from the transmission to the actual switch. I have tried prying it off with a screwdriver, spraying a little PB Blaster to lubricate it a little. Nothing will get it off it seems.
I'm leaving to go back up to school tomorrow afternoon, and I need to have this fixed before I leave.
I need to replace, its either a brake pressure sensor or speed control deactivation switch . Would like to know which it is and can I get a generic one from other auto parts beside a ford dealer Can post a pic of part as soon as I figure out how to do that exactly. 2002 f250 super duty....
View 8 RepliesJust started a job with a company that has F250 super duty service vehicles and I am puzzled. All the answers I find don't seem to apply to this vehicle. With a full front seat and the big center console it kinda sucks to have to reach over or walk around to manual lock passenger door 10 times a day. I do NOT have power door lock buttons, number pad on handle, or any type of keyless remote. It seems I only have the safety feature lock/unlock at start up and cutoff. So is there anyway to make it not unlock passenger door when I turn ignition off? I even tried pulling fuse 17 that is marked as lock motors thinking that was related with no success. The dash display doesn't have the option to disable as listed in the manual as one of the 4 ways to turn it off. And for reference it does not behave the way the manual says about autolocking at 12mph. Its instant lock on key turn on and instant unlock both doors on key off.
View 9 RepliesI have a 1999 ford ranger and I believe my Clutch safety starting switch is going out. Some times I push my clutch in and truck starts fine other times it will not turn over so I stomp clutch and then it starts. My question is, is there any way to bypass this switch?
View 5 RepliesI'm getting a random 'no start' fault which I think is related to a clutch position switch. The dealer tells me the clutch pivot bushing and master cylinder push rod are worn out, which is causing the switch not to close when the clutch pedal is depressed.
1993 F-350 7.3L Diesel 5 Spd 4x4, Std Cab, 8 Box.
I Have a 1999 f250 7.3 diesel with the zf5 manual transmission and to shift gears I need to push the clutch all the way to the floor. Could this possibly be the slave and master cylinder or is it the clutch?
View 14 RepliesJust picked up a 2001 Gas F250 4X4 XLT. Everything seems to work except for the electric windows and ABS. I pulled both window switches and cannot find any voltage on the Blue/black cables. I jumped 12v to the drivers side switch and the windows work up and down even in auto. I have voltage at the 30a circuit breaker in the PDB but nothing at fuse #7 in the PCFP. I've checked for voltage at another connector with a Blue/black cable and found nothing. I'm thinking bad cable or GEM. I have noticed that the bell system doesn't sound when you have the key in the off position with the door open if that matters.
View 14 RepliesWhen you turn the headlight switch to the headlight on position, you can pull it out exhibiting a positive click as if it is an additional switch for maybe optional fog lights. If the headlight switch is in the off or running lights only position, this will not pull out. I reviewed the elect. diagram but it does not show and addition circuit for the pull switch functionality?
View 4 RepliesI have a 2008 f250 with 6.4. Was sitting my truck with key on and motor off listening to radio on lunch and my wipers came on by themselves. Switch was in off position and we're in slow speed. If I turn switch they wouldn't change speed til high position. Turned key off and back on and they came on still. Pulled 30 amp fuse in battery junction box to shut them off.
View 3 RepliesI have a 2004 f250 6.0 diesel and my passenger window switch died today and I switched it with a known good switch and it still does not work but will work from drivers side .the switch doesn't even light up. Looking for a diagram or know the colours of the wires to switch Soni can test to see if the switch is getting power??
View 1 RepliesI have a 2001 F250 4x4 and the ESOF switch not engaging hubs, currently I have no 4x4 lights coming on in the cluster when i turn the switch. I am not experiencing any of the vaccum symptoms that most people are suggesting. I When I turn the switch i also do not hear any relays clicking. Relays have been tested, and i waited for the 45 second transfer delay that the manual mentions. ESOF switch has power, and is working properly (I know because I bought a new one in attempt to fix the problem) Basically I have no responses from any of my 4x4 indicators or parts.
View 14 RepliesI just bought my first Ford. Its a 2003 F250 SD with 5.4L, 5 speed manual, extended cab, 2WD. The truck is experiencing intermittent problems with the clutch pedal.
If I depress the clutch pedal for a long time, then sometimes it does not retract all the way. It does this, for example, when I am at a traffic light waiting for the next opportunity to make a left hand turn.
The truck runs and operates as it should even when this does happen. The easy response is to place your toes under the clutch pedal and pull it aft to its completely released position.
The master and slave cylinder and the booster spring attached to the clutch pedal assembly have been replaced and this condition still continues.
I have a 06 6.0 with 340000 miles on it believe it or not still pulls great. The problem is my clutch fan keeps roaring when I press the gas it's extremely loud all my gauges are fine so the truck isn't overheating? Also not a bad fan clutch I wasted 300 bucks on that and it's still doing the same thing.
View 6 RepliesI have a 99 f250 sd truck that came as a auto and I am changing it to manual. I bought a slave cylinder unit setup and got it put in and as I was installing rod from pedal to slave I must of broke plastic fingers that hold rod. So is them fingers replaceable or must I buy another unit? with no foot on pedal it sticks up close to bottom of dash now. I tried pushing clutch all the way to floor and still rises too high. What can I do????
View 1 RepliesI'm in the process of replacing the clutch master cylinder in my 99 F250 7.3L. I've got the kit that includes all the components already pressurized in a complete assy. Anyway, I know that in order to remove the clutch pedal component, (the part that stick's thru the firewall) your supposed to be able to rotate it about 45deg and it should pull free from the piston attached to the clutch pedal. But, what happens when it will not come free? I've already got a new replacement kit and I can see where that stainless rod inserts into the plastic component, but I can't seem to get the one on my truck to release?
View 1 Replies2002 - f250... I originally posted this issue in July of '03. Nothing has changed.
1. At max ac, regardless of how hot it is, the ac clutch cycles due to low pressure once the cabin temp reaches about 78 degrees. This is not acceptable or expected in my opinion.
2. I have run extensive tests, done this for years, and the conclusion is that there is too much pressure drop in the evaporator. I'm seeing 5-7 psi drop measured using a Fluke digital temp probe, insulating the probe tip around the pipe. Compare outlet of orifice tube several as far away from orifice as possible and comparing to outlet temp of evaporator where it comes out of the plastic shrowd. Convert temp to pressure.
I've seen many posts over the years of people not happy with '99 to '04 ford truck ac operation at cruising speed. I have confirmed that the compressor is cycling way too much to cool the cab down. I even ran an experiment where I completely blocked the condensor to raise the head pressure and the compressor still cycked at 1500 rpm's with the cab above 75 degrees on a 90+ degree day.
My next step is to blow out the evaporator and see how much oil and junk I get out of it. I'm also considering taking the evaporator out and trimming the rubber gasket that is around it. It is blocking about an inch of the coil face all the way around.
My conclusion still is that the evaporator just isn't loading up enough as if it's partially clogged. There is only about 2 psi drop between the outlet of the evaporator and the compressor.
The compressor cuts out at 21 psi so the low pressure cutout switch is working properly.
What should I use to flush the evaporator out? Will mineral spirits do it as long as I blow it out real well and make sure I get all of it out? Also wondering if I should blow out the condensor thinking maybe there is something clogging it up.
In spite of some folks on this forum saying it is normal for the compressor to cycle at cruising speed, that is a correct statement depending on many factors. In my case, the cycling is not normal or expected. I have also tried:
1. VOV
2. Larger orifice
3. 14 oz charge over what the sticker says
Headlights work well w/ ignition switch off. High/low/passing all ok. When I turn the ignition switch on, there's a strange wheezing sound for a second.
When the ignition switch is on, there are no headlights.
What's the wheezing sound? Why does the power to the switch quit with the key on? The more I work on modern trucks, the more I like my 1968 f-250.
I just ordered a set of Hella 4000x driving lights for my 2006 F-250. I have an aftermarket bumper on it, so the fog lights were taken out as there was no place to put them once the new bumper was installed. The question is, will I have any issues hooking the new driving lights up directly to the fog light system so I can just run them off the fog light switch instead of having to install the new switch on my dashboard? I know the new lights are 12V, but I couldn't find info as to whether the fog lights were running 12V as well.
View 2 RepliesI have a 2010 F250 super duty. I use it for work so I am not sure what happened to it as others have driven it, but here is the issue. When i start it up in 2wd, the 4x4 Low light flashes continually. If I turn the switch to 4x4 high, the 4x4 high light flashes continually. if i turn it to 4x4 low, that light flashes continually. I have read the forums but haven't been able to find the problem/diagnosis for this.
View 2 RepliesPulled out of street this morning and as I was shifting into 3rd my clutch pedal went straight to the floor boards. I was able to keep it in 2nd gear and get it back to my driveway . The pedal will only go straight to floor or goes straight up too the bottom of dash board. It's spring loaded. Am I dealing with a linkage issue?. I had clutch as I pulled out of my driveway and stopped go at the stop sign. Plus I was able to drive it back too my house with the pedal on the floor boards. Where I should look first?
View 4 Replies