Ford Super Duty (1999-2016) :: 2001 F250 - Overheating - Replacing Bypass Valve On Trans?


Feb 9, 2016

I am having some trouble with my 4R100 overheating.

Truck is a 2001 F250 XLT 7.3L with 244k miles on it. According to previous owner, the transmission was replaced around 185/190k but there was no paperwork to prove it.

I recently had a leak from one of transmission lines coming into the bottom of the radiator (the one on the passenger side). I replaced it and topped off the little bit of fluid that leaked out. Last weekend I installed a temp sensor in the transmission and hooked it up to my pillar gauges. The first few days driving with it, the temp was at/around 180 degrees, 25-30 degree outside air, unloaded on the highway averaging 70-75mph.

Today on the way home, the temp got to 180 after 35-40min of driving then continue climbing. I pulled off the highway after 1.5hrs and the temp was almost at 210 degrees. I let it idle for 5-10min and the temp didn't change. I turned it off and let it sit for 15 min. Upon starting it back up, the temp had dropped to 180. I continued driving and the temp climbed back up to 210 within 35 minutes. (65-75mph, 24 degree outside temp, unloaded). Once off the highway I averaged 35-45mph on the back roads to my house. The temp started to drop back towards 180 degrees.

Before I start throwing money at it, and installing a 6.0 cooler etc. I am thinking there is something else wrong here. I am going to look at new lines and replacing/repairing the bypass valve on the transmission. I am driving 2hrs to work each way and thats when the temp really starts to go up. The fluid doesnt smell burnt, its still nice and red. I am going to try and flush the lines this weekend and see if something is plugged/caught. I ordered an inline filter today and will put that in with a new hose from the transmission to the radiator (old one is rusted).

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