Ford Ranger / B-Series :: Replaced Clutch Now Sounds Like Gravel Bouncing Around Under The Truck
May 13, 2012
I replaced the clutch, slave, flywheel and pilot bearing. Now it sounds like gravel bouncing around under the truck.
Everything works beautifully, but there is horrible noise especially at idle. If push the clutch it will quiet a little. If I change the rpm it will get worse then quiet out then get loud again, there is a sweet spot.
What the heck did I do wrong. It's a horrible gravelly grinding sound.
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My Ranger had been shifting hard for quite awhile. I recently opted to go ahead and replace the clutch, throwout bearing, had the flywheel turned and replaced the pressure plate.
This just seemed to make the problem slightly worse. I thought it was possible that my master cylinder needed to be replaced (the slave was replaced two years ago and didn't appear to be leaking when I had the tranny off). I replaced the master cylinder and now the clutch won't disengage at all. I've spent several days trying different things to bleed the clutch, and I just can't get it to bleed. I took it back off and bench bled it, then put it back on and bled through the whole system. This isn't working. I've tried numerous suggestions-jacking up the back end of the truck, jacking up the drivers side of the truck, I even bought a vaccuum bleeder and used it for 2 hours just having an assistant fill up the reservoir while I sucked fluid out the bleeder valve. The best I could ever get was some resistance on the pedal, but not enough to push the disc away from the flywheel.
I took the pickup to Ford, they said they bled it and charged me 90 bucks and still couldn't get the clutch to release
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Installed a new clutch and slave today. Kept the same master cylinder.
The problem I am having is that the clutch pedal will not go to the floor, and therefore the truck won't start. The slave is moving back and forth roughly 3/8 inch, maybe more. I am pretty confident that there is no air in the system.
If I loosen the pressure plate a little, the clutch will go to the floor. But tighten it back up, and it again only goes down about 75%. This is a late '95 so it has the self adjusting clutch. I did get the correct kit for it, as well as slave. It's like the self adjusting part is too far adjusted and won't let my slave travel as far as needed.
In troubleshooting, I did notice that I failed to get the dowels in the flywheel aligned in the pressure plate. I am old school and not used to dowels in the flywheel! The dowels are not hitting anything and are not preventing the pressure plate from seating on the flywheel. But it is something I'm going to fix if I have to pull the trans again.
For reference, I replaced the clutch because the slave cylinder was hanging up and preventing the clutch from getting fully released. Aka clutch slipping.
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I have a 1994 Ford Ranger Supercab with 180,000 miles, 4.0ltr 6cyl and it is in relatively good condition. When I bought the truck the check engine light was on. The previous owner said that it was something in the gas tank that has gone bad but it was not a big deal and the truck could be driven with no problems.
My mechanics have tried several times to read the error code but their diagnostic tool won't tell them what is wrong.
I have noticed over the past few days that when I am slowing down and riding the clutch (I was making a u-turn this morning) that the truck will shut off. It starts right back up but it keeps happening.
I have been considering replacing the IAC, new spark plugs, rotor and wires and fuel filter but I am not 100% this will fix my problem. I am NOT a mechanic but know plenty of them so it will be a situation where I buy the parts and a buddy puts them in.
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Started up my truck today, accel pedal didn't want to move, after giving it some more force it eventually became "unstuck". Now, the real issue I'm having is from a dead stop, in 1st gear, as I'm letting out the clutch the truck boggs down as if I'm not trying to accelerate. I'm giving it as much as I normally would as I'm letting out the clutch but the motor will either die or take a couple seconds before it starts to go. Once I'm moving I don't notice any problems clutching through gears. The check engine light IS on now, however I don't have any diagnostic gear or really any tools for that matter. 1998 2.4L 5-speed...
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I have an '89 Ranger, Extended Cab, 2x4, 2.3l, Manual transmission with 255,000 on the odometer. I've owned it since 1990 and as far as I can remember it has either never had a clutch or only had one. I realize it's past due.
Everything has been fine up until this morning. 10 minutes after leaving the driveway this morning going a steady 55mph, no incline, it sounded almost as if I hit a deer. The truck jerked real hard, I put it back into 5th, and limped to my destination. Keep in mind for the next 30 or so miles there was absolutely no clutch slippage.
Here's the symptoms: No slippage, won't go into gears (I have to match rev's and shift without clutch, I drive a big rig and do this daily), when I do get it in 1st at a stop sign it wants to lurch with clutch all the way pushed down, I still have a great clutch pedal, and the most interesting thing to me is it sounds like something is being tossed around in my bell housing.
I'm almost 100% certain it's the clutch, however, I just wanted to come on here and report I have no slippage and it sounds like something being tossed around in the bell housing area. Is it possible a piece of the clutch could have "broke" off and that was what that huge jerk at 55 mph was? Approx. how much would a shop charge to put a clutch in on this model? I live in a rural area where prices are not inflated.
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Last night the speedometer started acting up, would fluctuate when the truck went over bumps and completely cut out on moderate right turns. Looked underneath as well as one can in the dark and couldn't find anything loose.
This morning I searched on here and the VSS came up numerous times as a common failure. $15 and about a half hour later I had it installed, and while I was under there I took a better look at the other connectors to double check harness connections for tightness and cleanliness. It all looked good, so I went ignition on... and the light came back. Tried clearing it by keeping the diag connector unplugged while switching ignition off, but no go. Took it for a quick spin around the parking lot, and the speedo was completely dead.
Hit up my factory ETM, found all the relevant connectors and set up a wiggle test of the VSS circuit with the DVOM on audible continuity check. Found one of the wires had chafed against the body right by the under-cab harness connector and worn almost completely through. Cut out the bad bit, soldered and heat-shrunk a patch in, and took it for a spin. Voila! No more ABS light and a working speedometer.
Also fixed the fuel gauge sending unit wire which was in the same connector grouping and chafed (but not yet broken) in a similar manner.
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so i changed the speedo cable and speed sensor in my 93 ranger, but still getting the speedometer bounce. what could be next? the speedo housing in the cluster? lubed the inner cable, made sure nothing is kinked or sharp bends. Put in a new vehicle speed sensor while i was at it just bcuz. cruise control does not hold a steady speed either but i think the 2 are not related. I'm leaning towards the cruise control servo as to why it does not hold a steady speed. Most of the time once i get to around sixty i'm basically driving by ear bcuz the speedo bounces from 60down to 55 and back up.
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Allright, I seem to be having these very strange sounds at idle. Mostly when I am in Drive and waiting at a red light. In Park, it isn't as bad it seems.
One sound is knocking. A kinda slow one and irregular. Not a motor knock tho. Doesn't sound like that. It also kinda clicks from under. So, those both sounds come from under or the sides of the truck.
Should I worry about this? I've had these sounds since I've got the truck. Sometimes louder than usuall.
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I have a 1995 Ford Ranger 4 cylinder and the other day on my way home all of a sudden sounded like a lawnmower, it was very sluggish and would take twice as long to get moving,it also smelled like gas and I used a quarter of a tank in about 24 miles. Someone said it could be the ignition coils...
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After about 1 minute after starting the truck it sounds like the fan belt is squealing..(below 30 deg outside) Only its not the fan belt as I replaced it. Does not do it when it is engine is operating temperature. Have checked all of the Pulleys which seem to be all right. The frequency of the squealing sound is about 1/3 the engine RPM and will go away above 2k when it does do it. Stopping at a stop light after about 45 seconds it really starts to get loud. Can a Fan Clutch do this.. I beleive that this engine has a timing chain right?
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I have a noise in my rear end, if I grab the bed of the truck, and rock the body back and forth, I hear a clunk, almost sounds like a wheel is loose, but checked them, all good, also checked the U-joints, and pulled the driveshaft to grease the spindle. Thinking it could be in the third member, maybe the Differential pinion shaft, or the lock bolt......
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I have a 07 Ranger and the passenger door sounds loose when I hit any bump. Where should I start to make any adjustments on the door?
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I had to replace the tie rods in my mazda b2300 and the mechanic also replaced the brake pads.
Now when I drive, I can hear the pump for the brake fluid going on and off when I'm not even using the brakes and the ABS goes on a lot too.
He tried resetting the computer by unplugging the battery for a bit but it's still doing it.
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When I turn on my heater full blast the most god awful squealing commences. Where to start spraying the grease?
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Bought this truck at auction a few days ago. Started drive home and noticed temp gauge almost pegged full hot. Stopped and left it and pickup up later that day with trailer. Got home and started and ran it. Will not overheat at idle. Gauge fluctuates between full cold and 1/2 at idle. Rev up and temp drops to full cold. Drive around town under 35 and it stays between 1/2 and 3/4. Get on the highway and Pegs full hot. Replace thermostat and flushed system. Lots of rusty water and chunks of rust/mud poured out.
Upper rad hose is firm and hot. Lower rad hose is warm soft. Bypassed heater core and still over heats. I can run water hose from top hole on radiator and water crosses threw radiator and pours out the bottom so I don't think it's clogged. It's not the head gasket, I have no smoke, no milky oil and no oil in coolant. Fan clutch seems fine, I can spin it with the engine off and feel resistance. Truck hasnt boiled over while running hot so the gauge may be wrong. If it means anything the truck runs very rough and pulled up a misfire on cylinder #1 and had a iac code.
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I have to fix the truck. Battery is pretty new, replaced solenoid next to battery this morning. Truck still won't start, just clicking away. Decided I needed to replace the starter, put the truck on jacks and went to the starter. At the starter solenoid there is a red cable attached, and a "loose" red wire, with a connector on the end. It would appear the connector just needs to be reconnected to the solenoid. But it won't "connect". Am I missing something? Should it not connect to the prong on the solenoid? Should I just replace the starter, and forget about the wire? I do have Chiltons for our truck, but it doesn't show a picture of the prong on the starter solenoid.
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I just put a new hydraulic system and clutch in my brothers 2002 Saturn sl1. Now we tried to start it yesterday and nothing. Just barely clicked a few times at the starter. I tried jumping it and checked all the connections I could think of that came off while doing the clutch. Nothing. So as I was pulling him home from the shop I had him try to jump it at a slow speed and what do you know fires right up. When we got it home . Turned it off and again nothing it just clicks. So my question is would it be the starter , maybe battery cuz it had a terrible looking ground connection or is something else misaligned on the flywheel. I wouldn't think so since it started and all the gears worked. Its a manual obviously.
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I have a 2003 Ranger 2.3l with 327k miles on it. I recently replaced the belt and now it doesnt want to start. The belt is on correctly and tensioner is tight. The battery is fully charged its just not firing up and starting. All connections are good, the ac and power steering pulleys are relatively new. Now i have been stuck tryin to fix it for a week...
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I just finished replacing the Valve body gasket in my 99 ranger with the 4.0 liter v6 with the 5r55e trans. My problem now is that I have no gears i can shift it but the gears do not engage.. I did install the updated bonded separator plate and the tsb for the blow off valve with it.
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Just replaced fuel pump and now it turns over but won't crank. I have checked the fuel rail. Pressure is fine. Checked coil pack I'm getting spark. Still won't crank. Checked inertia switch it wasn't tripped. What next? 2003 Ranger edge...
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