Ford Ranger / B-Series :: Clutch Start To Engage / Disengage At Half Way Point On The Pedal Travel?
Jan 14, 2014
So I just had my entire clutch replaced while another repair was taking place. What I've noticed is the "clutch engagement" has changed. Where as I would have the clutch start to engage/disengage at the 1/2 way point on the pedal travel is now the last 1/4 of the pedal. Is this a "normal reaction to a new clutch that just takes getting used to or is there an adjustment I can fine turn it with? Do I just have to wait for it to "break in"? When I replaced the clutch on my dearly departed 94 ranger, I replaced the bearings & disc only reusing the pressure plate and did not have this issue.
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I went driving today and for a moment I could engage/disengage the clutch pedal with little to no effort. It goes back to the normal force after 3-4 shifts.
It's the exact opposite of what's happening in this thread. [URL] ....
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This morning, I shifted into neutral and left the truck running. When I got in it put it in reverse, the shifter peddle went all the way to the floor and the clutch did not engage. I turned off the engine, and the transmission shifted easily. I put it into reverse, started the engine, and when I tried to shift back into first, the same thing happened. Pedal to the floor with no resistance, and I could not get it into gear. I finally forced it into 1st to get back into the driveway, but had to stall the engine to keep from going through the garage door. The clutch would not disengage at any time. I checked the master cylinder and it is 1/2 full. Has my clutch gone out?
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Installed a new clutch and slave today. Kept the same master cylinder.
The problem I am having is that the clutch pedal will not go to the floor, and therefore the truck won't start. The slave is moving back and forth roughly 3/8 inch, maybe more. I am pretty confident that there is no air in the system.
If I loosen the pressure plate a little, the clutch will go to the floor. But tighten it back up, and it again only goes down about 75%. This is a late '95 so it has the self adjusting clutch. I did get the correct kit for it, as well as slave. It's like the self adjusting part is too far adjusted and won't let my slave travel as far as needed.
In troubleshooting, I did notice that I failed to get the dowels in the flywheel aligned in the pressure plate. I am old school and not used to dowels in the flywheel! The dowels are not hitting anything and are not preventing the pressure plate from seating on the flywheel. But it is something I'm going to fix if I have to pull the trans again.
For reference, I replaced the clutch because the slave cylinder was hanging up and preventing the clutch from getting fully released. Aka clutch slipping.
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1993 Ranger XLT 4.0 AT. Initially replaced ECM for other problems and then noticed Cruise w/n disengage when brake depressed unless pedal is pushed several times and with more pressure. Put in another ECM and have same problem. Have replaced the brake switch and lights come on as they should. When pedal is pushed the vacuum dump valve on the pedal will dump the vacuum to the servo but when you release the brake pedal the cruise control kicks back in and speeds truck back to set speed.
So this tells me that the dump valve is only a fail-safe feature for when pedal is depressed and does not actually deactivate the servo. Everything else with the cruise works fine: On/Off switch, Set/Accelerate, Resume, Coast. How to proceed next? Like where to find speed control module and how to test it? How to check servo to see if it is getting or dropping voltage that will electrically disengage it, etc? Don't want just throw parts at it. The new ECU's that I used came from ECU Exchange in Florida and there still remains the possibility that they are still the problem.
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My Ranger had been shifting hard for quite awhile. I recently opted to go ahead and replace the clutch, throwout bearing, had the flywheel turned and replaced the pressure plate.
This just seemed to make the problem slightly worse. I thought it was possible that my master cylinder needed to be replaced (the slave was replaced two years ago and didn't appear to be leaking when I had the tranny off). I replaced the master cylinder and now the clutch won't disengage at all. I've spent several days trying different things to bleed the clutch, and I just can't get it to bleed. I took it back off and bench bled it, then put it back on and bled through the whole system. This isn't working. I've tried numerous suggestions-jacking up the back end of the truck, jacking up the drivers side of the truck, I even bought a vaccuum bleeder and used it for 2 hours just having an assistant fill up the reservoir while I sucked fluid out the bleeder valve. The best I could ever get was some resistance on the pedal, but not enough to push the disc away from the flywheel.
I took the pickup to Ford, they said they bled it and charged me 90 bucks and still couldn't get the clutch to release
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If I hop in my truck right now (1994 3.0 ford ranger 5 speed) as soon as i accelerate half pedal or more it'll bog down really bad. Usually in second gear it does it the most and ill shift to third gear and it still jerks and has trouble accelerating. If I let the car sit for 10 minutes and then go drive it it'll jerk and bog down a little bit but no where near as much. usually only does it for the first couple minutes of driving then goes back to normal. I also noticed that my temperature gauge is always right before NORMAL. Also I'll have to give it a little more gas right before i go to drive or it'll want to stall but as soon as i get into driving it, it acts perfectly fine.
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I have a 1995 Ford Ranger 4 cyl w/ hydraulic clutch, about 95k miles, and an intermittent problem. Normally, my clutch works fine, but a few times a year, normally during the summer, and normally only after driving for a half hour or more, it starts to act up. First, the pedal starts to feel a little spongy. Then, I'll depress the clutch, and when I release it, the peddle comes up, but the clutch does not engage; a few seconds later, the clutch engages fully instantaneously, which usually stalls the engine if I am stopped.
Then, when I try to reengage the clutch so that I can restart the engine, the clutch is very stiff, and I have to pump it a few times, at which time it will depress easily, and then I am usually back to the original problem where the peddle comes up but the clutch does not engage. When I finally make it home and the truck sits for awhile, the clutch then works fine again. I think it is the orig clutch. I have talked to several mechanics about this problem (including the Ford garage!), and they are mystified. One mechanic thinks that it is a problem with the master and slave cylinder combo, and can replace them.
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The A/C in my truck stopped working last year, and this year I intend to fix it. I believe the problem is with the compressor clutch because it was making noise as it would engage or disengage. It was making this noise for a good year or so, and then one day the noise stopped and I have no A/C. So I am only assuming its the clutch.
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1997 Ford Ranger w/manual 5 speed tranny
A few weeks back my clutch pedal seemed a bit softer than usual one day. Still it worked fine... no problems shifting. Today after a short ride it went almost to the floor before disengaging. Now I cannot get it in gear without grinding.
So cold out I'm not sure I want to tackle this right now, what to look for and where?
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I've had my truck a few years now but for 2 it was basically parked. When I started trying to use it again I am having issues with the clutch now. When it is cold everything is fine, but on hot days or after I have been driving for a while It will lock the pedal up and will not let me dis-engage the clutch at all. Sometimes when it does eventually let the pedal down it will go to the floor and stay there for a few seconds until it slaps back up and engages slamming the truck into gear.
I have yet to try much. I'm not good at working on anything other than stereos in cars but I am willing to try. My thought is some water got into the system and is boiling in the lines but I am not sure. Places to start? I really need my truck going and the couple places I've taken it dont even want to try it seems like.
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My buddy called and said his clutch pedal went to the floor on his 04 4.0 ranger. Said no fluid leaks or anything, so I suspect the slave cylinder went. He said the slave is on the inside of the trans and you gotta pull the trans to do the slave, so might as well do the clutch too. How hard is it to replace both these on this truck? I've done it on a 94 cummins, so the trans should be a lot lighter. just wondering how bad of a job it is to do?
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This is unusual. After driving into town for new tires, the clutch pedal was hard and I could not depress it after the tire tech parked the truck. It did finally depress with a pop, though the pedal functioned there after the clutch did not function properly.
At times it seemed to be ok at other times it seemed weak. I stopped by Autozone and checked the fluid, seemed low and I added some. Continued home not completely confident that I would make it. Had to make one stop along the way.
Once again the clutch pedal was stuck at the top and would not depress. I finally slid the safety switch up the clutch shaft to start the truck, when the engine started the pedal depressed. I was able to continue home but the clutch is not functioning properly.
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Is this normal? You can hear the air coming out.
The reason I ask if it's normal is because it seems like I have to press my brake pedal halfway down before it engages. At least an inch or two. However I can still lock up the beaks. But it seems like they are not as sensitive. Takes a bit of travel to engage.
I've already bled the brakes too.
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I have a 88 ranger supercab 2.9l 4x4 with the fm146 trans and recently I have had a problem with my clutch master cylinder rod falling off my clutch pedal. I bought the new bushing and put it on and it was fine until yesterday. It wants to keep coming off. Is there a clip of some sort to hold it on or no. I looked at a few at the salvage yard and they did not have a clip just the bushing. So what do I do?
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I'm looking for a part number for the rubber stop that mounts behind the clutch pedal on the firewall for a 2001 Ford Ranger 4cyl 2.3L 5spd Manual. Can't seem to find it on the web. It looks like it snaps/presses into a mounting hole behind the pedal. The original one decided to disintegrate and now I get a nice knocking noise when ever the pedal is depressed.
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I have a 2001 Civic LX; I would like the clutch pedal travel distance to be far less than it is.
As in most manual cars, I find that the clutch pedal travel is mostly useless. That is, once the clutch is fully engaged, the pedal still has a goodly way to go before it hits the stop. On pedal depression the inverse is true. As modern hydraulic clutches are self-adjusting, this once-necessary extra distance is pointless.
(I would rather clutch with my ankle than my whole leg. If I could cut the pedal travel in half (or more), I would like that very much.) Is this possible? How would I do such a thing?
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I think this is just poor dealer service, but I need a sanity check.
I have 93k miles on my Corolla. My clutch creaks like an old school bus when I engage and disengage. It's done this pretty much all along and I think I had another dealer successfully lube the linkage to quiet it down -- it was miles and years ago so I may be misremembering that.
My current dealer says all they can do for it now is REPLACE THE WHOLE FREAKING CLUTCH assembly to the tune of $1,300. Clearly, I'm not doing this. As long as it works, I ain't replacin' the clutch, but, REALLY?
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I've got a 2000 F250, 5.4L 4x4 with the ZF5 5-speed transmission. Three years ago I replaced the complete clutch assembly, pressure plate, throw-out bearing, etc, and had the flywheel re-machined. Put it back in and all has been well. Only has about 15k miles on it. Earlier this week I went to drive it and all of the sudden it started getting harder to shift and by the end of the trip the clutch will not disengage at all when I push the pedal in.
Furthermore the pedal is much harder to push than it always has been. Checked the reservoir and it's fine. After some searching it seems to most likely be an issue with the master and/or slave cylinder either needing to be bled or replaced. Further reading revealed that bleeding and recommends just replacing the whole system, so I've priced that out. Was it a master/slave issue? Anything else I should check in case it isn't?
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My clutch went out on my 98 Dodge Ram 2500 4WD the other day. I limped it home shifting like a big truck timing the shifts w/out the clutch. I replaced the slave cylinder w/ an aftermarket that had a bleeder. Bled it and got the pedal back up and it still wouldn't disengage the clutch. I replaced the master cylinder and started getting pedal back until I let the reservoir get too low and now after plenty of tries, I can't get any pressure built. I get a stream of fluid, but no air. Bench bleed the master and start over? I'm at a loss.
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I have a 1998 ford ranger and it will not disengage out of 3 gear. The truck still starts but if you let of the cutch. Of course, It stalls. I'm doing the work myself but where I should start looking.
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