Ford Ranger / B-Series :: 2004 4x4 - Mild Clunk / Drive Shaft Play
Aug 17, 2015
I just bought a 5speed manual 2004 ford ranger 4x4 and when shifting usually upshiffter 1-2-3 I get a mi8ld clunk when I looked underneath I grabbed and can move the from drive shaft clockwise about 1/4 inch is this normal and if not how do I fix this?
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I purchased a 1990 Ranger 4x4 with a v6 from auction. Took it to local shop to have them check it for me. Found out that it has a 3.0 in it and mechanic believes it is from a taurus. Truck actually runs extremely well. Has a few codes due to the ECM is for an automatic trans. Now the problem. I was on the highway-in 5th gear. Terrible noise the nothing. When I got it pulled over. The drive shaft was hanging from the rear end. It had been twisted like a straw. The transmission side had the yoke only, and the tail housing was cracked. It rolls and the drive shaft at the rear end turns. I figured the trans locked up. I don't know what trans to look for---is a 90 2.9 5 speed the same on a 3.0 ??
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I am driving a 95 ranger xlt extended cab with a 3.0 two wheel drive with an automatic transmission. the two piece drive shaft with the carrier bearing went bad at the bearing. i separate the u-joint just after the bearing and was going to remove the nut holding the bearing housing together but cannot get the nut off. now i'm also finding out that i need a bearing puller to remove the damaged bearing from the 1st drive shaft.
Its turning into something i may not be able to finish. i saw on line an idea where a guy replaced the 2 piece shaft with a one piece. he states that a 1 piece drive shaft, 1998 or newer would work and no need for this bearing. you have to remove the cross member. it sound easier than what i'm trying to do. i looked at some old posts and galleries but did not see an article. here is a link to his website: How-To: Swapping a 2-Piece Drive Shaft for a 1-Piece in a 1983-1997 Ford Ranger
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Today I took the bed off of my 99 ranger. I was sitting on the cab looking down at the rear axle noticed the drive shaft was not entering the rear diff perfectly straight. As I looked further into it, I noticed the distance between the rear spring on the passenger side tire, is noticeably different. To visualize it, the wheel, at the bumper side of the axle, has a shorter distance between it and the leafs than the cab side. Not massive, but a few inches, and it's noticeable now that I can stand over it. I'm beginning to be very annoyed by this truck and it's previous owners, whom I take it , scammed my brother quite well with a $5k tag for a truck with so much not right with it. It's about to become my yard art for awhile.
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I bought this 2010 f150 from the company I work for, front diff was shot, front drive shaft was in the bed, that's all I knew about the truck so I bought a complete front diff from a used place, it only has 58000km on it, good diff... So I installed the diff and the old front drive shaft, which doesn't seem to be in the best condition, now when 4 wheel drive is engaged I'm getting a constant clunk/binding noise from the front driveshaft area. Where to start looking.
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So my new/old 2004 has another issue. Parked at the grocery store tonight on a very slight incline backwards. Put the Ranger in park (automatic shift) and before I could fully engage the parking brake it began to roll back with a clunk, clunk, clunk as if popping out of gear.
Need less to say I moved to another spot that was more level. Just an hour before I parked the same way on a steeper incline and did not get this. Now I need to watch this carefully until resolved. How to remedy this issue.
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I recently replaced the oil seal on the front differential where the front drive shaft connects to the diff. I believe it is called the pinion oil seal. I had to remove the drive shaft to do the job. Got the oil seal in place and then slipped the u-joint yoke on and hand threaded the retainer nut on to get it started. I did mark the relative position of the drive shaft to the front yoke and the rear yoke. I had previously noted that the retaining nut, before I took it off had about 2.5 threads showing. I had to remove it with an impact wrench.
So...I used the impact wrench to put it back on with about the same number of threads showing. I then reinstalled the little short fronmt drive shaft...the one that comes out of the transfer case. I got the front of it on to the pinion output on the front diff...and then had to reattach it to the transfer case end which, by the way an interesting affair with a sort of metal cone that is attached by 6 8mm fine threaded bolts about 2.5 or 3 inches long. Got all that done with much grunting an groaning - I'm laying on the ground - SO the oil, leak is fixed but now ...
There is a vibration at around 40 mph and higher. like something is out of balance. did i damage the front diff pinion bearing by using an impact wrench? this vibration occurs in 2 wheel drive. as i understand it the front drive shaft doesn't even turn when in 2 wheel drive. my question is does the front diff gears spin when in 2 wheel drive? perhaps the u-joint is bad on the front drive shaft? just a bit baffled. when the speed drops to below 40mph the vibration goes away...
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I had the universal joints replaced on my 1999 Ford Ranger now it vibrates badly starting at 45 mph and when I coast at 65 mph the vibration is very significant. The mechanic does not know what is causing this. I never had this problem before changing the U-Joints and I have 171,000 miles on the truck.
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My 2004 Ford Ranger has 220,000 miles, runs great, and when I bought it this summer the 4 wheel drive worked great. Starting when the weather got cold when I engage the 4 wheel drive (no lockouts electronic engagement). I will drive and it will kick in and out of 4 wheel drive when it starts to slip or I have to accelerate.
When the 4 wheel drive kicks out I will let off the gas then it will engage again on its own, but will slip out again when on ice or I start to slip. When the 4 wheel drive engages it does NOT make any strange sounds, no clunking or nothing, it engages smoothly, and disengages properly.
What it could be? a connection? Any way to fix or diagnose the problem? I have been told that it probably is not the transfer case, because if it were it would not engage or stay in 4 wheel drive at all.
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I replaced the seal the other day on my ranger because I noticed my fluid disappearing. Went ahead and changed the filter and fluid as well. Flushed the system, and I go back to my truck tonight and there's a huge puddle of trans fluid. And the output shaft seal is once again, up against the drive shaft. I've spent like $150 on trans fluid since Friday, and $1000+ to get the truck running again last month, so pardon me if I get edgy about her.
99 2.5 auto. I changed the trans pan gasket too. No leaks from it.
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In 4 x4 ( 2000 ford ranger 4.0 ) and drive for a while I can smell gear oil burning off the exhaust looks like it's coming out of the right cv shaft? Is there a seal that goes first That's bad?
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I'm loving this 'new' 2004 prius with 177k miles on it that i just bought. In New England winters I'm still getting 40-45 mpg and I'm not even trying to get great MPG's.
1.) Wind noise : My biggest disappointment is excessive wind noise over 55 mph. I 'm using this car as a taxi and its so loud inside I'm a little embarrassed with customers in the car. It sounds to me that its coming from the passenger window or passenger side near the windshield, but I can not identify its location at all. I've always been the one driving when looking for it though.
I called a dealer that sells lots of gen II used prius's and he says its fairly common to replace the window seals? The car has a clean car fax.
2.) Mild clunk when the engine kicks on. Not all the time, but sometimes : Other thing is, I can sometimes feel and hear a mild clunk when the engine kicks on. I also feel a little bit if vibration when the engine is on and i'm idling (it was 16 degrees last night so the engine stays on for heat). The oil level is good. I'm due for change in the next 500 miles.
Is this anything I should be concerned about? I'm sure I'm just overly sensitive.
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I'm replacing my clutch components in my 89 Ranger with an M5OD transmission. While I'm doing it I'm going to replace the input shaft seal on the transmission. I'm looking for the torque specs for the housing that holds the seal.
Also, should there be any play on the input shaft? My transmission has never made any noise but I noticed some slight play in the shaft.
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I spent the day with a buddy working on his 91 ranger 4 cylinder 2WD truck because the clutch master cylinder shaft that connects to the pedal bent. We took the old part out and replaced it, but now we are having problems with the little pin that holds the line from the slave cylinder to the master cylinder in place. For some reason, even though the line is securely in position and wont budge with the pin in, it still leaks so we are unable to bleed the clutch.
I have looked all around the internet, including this site and wasn't able to come up with any explanation as to why the line is leaking, perhaps it is because the line isn't pushed in far enough, but like I said, it is securely in place and I wasn't able to push it in farther before forcing the pin into place. My buddy and I spent about 9 hours working on his truck today, including probably 3 or 4 just on trying to stop the leak.
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This morning the passenger side wiper on my 89 Ranger stopped working. I heard a clunk noise and it stopped but driver side still works. What should I check first? I'm guessing a shaft came off but don't know where it is located.
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I noticed a strange vibration in the 83 Ranger I own, it has the 2.3 and a 4 speed. When getting up to speed around 35MPH it would start vibrating, and the speedometer needle would bounce around and read slower than it was actually moving. This would start in 3rd gear, and continue thru 4th unless I let off the gas while it was in gear, then it stopped and worked normally. I put a grease seal in the tail section when I first got the truck, and when I pulled the driveshaft again today the seal was mangled and bent, plus there are metal particles around the main shaft where the seal goes. I figure the tail shaft bearing is shot, and I also found damage to the yolk with the U-joint, the shaft has a worn spot about 1/3rd the way around.
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1999 ford 4x4 ranger,auto trans and abs. My pick up would not move in either drive or reverse until i gave it a lot of gas. then after a loud clunk sound from underneath, it took off and drove normally. my mechanic said if the tranny is a quart low it will do that. i checked the fluid and it has too much fluid
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I had some vibration occurring during deceleration and though it was either the slip joint or the rear u-joint because I could sense some movement back there.
After I replaced the u-joints and properly serviced the slip joint I still had the issue (although it was a little better). I now see that there is a little bit of play in the pinion shaft. I can't really shake it back and forth, but if I hit it hard upward it clearly has play.
What should I do next? I have read a bunch, but would like to get an expert to chime in.
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I've been dealing with this for 2 years now and its going to snap my axle shaft one of these days. I am scared to take it out in a snow storm because the truck will clunk and then release. Its a split second thing but its enough to notice and make me worry a lot. I cant figure out why and ive done the plugs and wires but that didn't solve the problem. It only happens when its snowing or when I drive though a gust of wind that has stired up some snow. I know it must be something electrical because it only happens when there its cold and wet and not all the time. In the rain it does not matter but when it snows i just wont go out at all. The truck is a 2003 4.0 4x4 with a manual. Not a function of the 4 wheel drive it happened in 2wd as well.
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Only clunks under power. Push in the clutch and it's fine. I haven't pulled the diff cover just yet....
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I removed my drift shaft to get balanced since I have felt a vibration at 55-60 mph. After removing the driveshaft I noticed there is some play in the output shaft when I grab a hold of the yoke on the transmission. The play is a slightly up and down. If my memory serves me right that should not be. Seal is not leaking but need diagram of this yoke off the output shaft. I know in past on other vehicles there is sometimes a crush washer. Also what is the torque specification for that output shaft nut?
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