Ford Ranger / B-Series :: 2004 - 4 Wheel Drive Vibration At 40 MPH


Jun 30, 2014

I recently replaced the oil seal on the front differential where the front drive shaft connects to the diff. I believe it is called the pinion oil seal. I had to remove the drive shaft to do the job. Got the oil seal in place and then slipped the u-joint yoke on and hand threaded the retainer nut on to get it started. I did mark the relative position of the drive shaft to the front yoke and the rear yoke. I had previously noted that the retaining nut, before I took it off had about 2.5 threads showing. I had to remove it with an impact wrench.

So...I used the impact wrench to put it back on with about the same number of threads showing. I then reinstalled the little short fronmt drive shaft...the one that comes out of the transfer case. I got the front of it on to the pinion output on the front diff...and then had to reattach it to the transfer case end which, by the way an interesting affair with a sort of metal cone that is attached by 6 8mm fine threaded bolts about 2.5 or 3 inches long. Got all that done with much grunting an groaning - I'm laying on the ground - SO the oil, leak is fixed but now ...

There is a vibration at around 40 mph and higher. like something is out of balance. did i damage the front diff pinion bearing by using an impact wrench? this vibration occurs in 2 wheel drive. as i understand it the front drive shaft doesn't even turn when in 2 wheel drive. my question is does the front diff gears spin when in 2 wheel drive? perhaps the u-joint is bad on the front drive shaft? just a bit baffled. when the speed drops to below 40mph the vibration goes away...

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Ford Ranger / B-Series :: 2004 - 4 Wheel Drive Kick In And Out When Driving

My 2004 Ford Ranger has 220,000 miles, runs great, and when I bought it this summer the 4 wheel drive worked great. Starting when the weather got cold when I engage the 4 wheel drive (no lockouts electronic engagement). I will drive and it will kick in and out of 4 wheel drive when it starts to slip or I have to accelerate.

When the 4 wheel drive kicks out I will let off the gas then it will engage again on its own, but will slip out again when on ice or I start to slip. When the 4 wheel drive engages it does NOT make any strange sounds, no clunking or nothing, it engages smoothly, and disengages properly.

What it could be? a connection? Any way to fix or diagnose the problem? I have been told that it probably is not the transfer case, because if it were it would not engage or stay in 4 wheel drive at all.

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