Ford Ranger / B-Series :: 2003 - Heater Vent Selector Stuck On Defrost


Dec 28, 2015

There is always something.... I just drove my girlfriend's new 2003 ranger edge home from the seller. Real nice truck. I noticed the heater selector doesn't change the air flow. It is on full blast for the defrosters, and is also trickling out of the floor and dash vents. No matter where you put the selector, thats the only place the air comes out.

The temp control seem to work OK, when you turn it on cold, you get cold air and visa versa. Even on AC and MAx AC... air out the defrosters. It's cold when you turn the temp control to cold.

I did some searching here and gather some info on checking the vac lines etc. Everything looks in place but one detail. The vac ball under the hood under the air box has 2 ports on the front end, and only one grey line going into it. The other port has what looks like a rubber boot and part of a very short vac line broken off it.

I looked, I cant find any loose vac lines. I'd like to know if this second port is suppose to have a second line on it, and where does it go? What color is it? Is this the reason the vent selector isnt working?

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Of course, moving the selector to Max AC doesn't work either. Does this all point to the blend door motor? I hope not as the reading I have done means that this is one tough project to tackle.

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I did find a broken ground wire in my searching. Frame to body. My thoughts on a bad ground are that that would cause more than one monitor to register one fault code.

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First and foremost, the heat/AC system is stuck in defrost. It will turn off when the selector is moved to the OFF position, but any other position just makes the air blow out the top of the dash. I did do some research on this beforehand (the seller made me aware of it) and I first looked at the actuator. When moving between positions, the actuator does not move at all. It does appear to be connected to the vent door's arm but there's no movement when going around the dial. I do hear what seems to be a relay kick on or off as I go through the different modes, but that's it. Does this point more towards a vacuum issue?

Second, and less significant...the self-dimming rear view mirror doesn't dim. It doesn't even power on. Where might the connection go for that mirror? Would be handy to have for night driving, but not that big of a deal if it's not functioning.

I'm also going to have to get the tailpipe mounted...seems it came off at some point and the seller asked me today if I wanted it. Uh...yeah, I'm gonna need that to pass inspection!

I am liking it so far. Runs well, rides well...I will be enjoying this one as well.

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I've noticed, though, that when I fire it up in the mornings to let it warm up while I scrape the ice and snow off the windows, the heat/defrost will not blow warm air. It doesn't matter how long I let it sit, it will only blow ambient air through the ducts.

When I get going down the road, however, the heat kicks in, after a bit, and works very well!

I've not found anything that would indicate an issue with the blend door or any other component and this is the first vehicle I've had that did this.

Is it normal for a 4.0 SOHC Ranger to do this? Or is there something I'm missing?... It's not really that big of a deal, but I do find it a bit odd that it would do this.

I mentioned the IAC above - I think it's "sticking" every once in a while and, when it does, I'll hear a loud "thump" right before it idles down to around 1k rpm. I can't see how this would affect the heat, though...

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