Ford Ranger / B-Series :: 1989 Truck Jerked Really Hard - Lurch When Clutch All The Way Pushed Down
Nov 16, 2013
I have an '89 Ranger, Extended Cab, 2x4, 2.3l, Manual transmission with 255,000 on the odometer. I've owned it since 1990 and as far as I can remember it has either never had a clutch or only had one. I realize it's past due.
Everything has been fine up until this morning. 10 minutes after leaving the driveway this morning going a steady 55mph, no incline, it sounded almost as if I hit a deer. The truck jerked real hard, I put it back into 5th, and limped to my destination. Keep in mind for the next 30 or so miles there was absolutely no clutch slippage.
Here's the symptoms: No slippage, won't go into gears (I have to match rev's and shift without clutch, I drive a big rig and do this daily), when I do get it in 1st at a stop sign it wants to lurch with clutch all the way pushed down, I still have a great clutch pedal, and the most interesting thing to me is it sounds like something is being tossed around in my bell housing.
I'm almost 100% certain it's the clutch, however, I just wanted to come on here and report I have no slippage and it sounds like something being tossed around in the bell housing area. Is it possible a piece of the clutch could have "broke" off and that was what that huge jerk at 55 mph was? Approx. how much would a shop charge to put a clutch in on this model? I live in a rural area where prices are not inflated.
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I have a 1997 Ford Ranger XLT 6 cyl. 4 wheel drive. I got this truck from a friend. Only had it for a month or so has about 185K on it but has been running great.
I did notice a couple times that when I pushed the clutch in approaching a light the truck would jump a bit in RPM to about 2600. but go back down in a second or two.
This started to occur more frequently and now it does it almost all the time....when I push clutch in it revs up to about 2600 RPM.
Now I can have my foot on the brake and let the clutch out to put some strain on the engine and knock the RPM down but its still a bot high in the 1k range. Sometimes it actually goes back to normal...
When I started it this morning it was fine....but after two shifts it started and lasted the 12 miles to work. What could be causing this? It does not seem to go above 3000 RPM when it revs.... Other then that the truck runs great.
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I got this 89 ranger xlt with a 2.9 and automatic transmission. I mainly bought it because it was in such good shape and I was planning on putting a 5.0 in it. everything works on it. the a/c, radio, lights and it runs real nice. the only problem it has is it shifts pretty hard going into second gear. every once in a while it will shift smoothly into second but only like once or twice a day. he said he had recently changed the trans filter and fluid and the fluid does not smell burnt.
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I think the time is near for a new clutch in my 98 Ranger, 2wd/ 5 spd. How tough of a job is this? I've changed the one in my 66 Mustang years ago but things were less complicated then.
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Installed a new clutch and slave today. Kept the same master cylinder.
The problem I am having is that the clutch pedal will not go to the floor, and therefore the truck won't start. The slave is moving back and forth roughly 3/8 inch, maybe more. I am pretty confident that there is no air in the system.
If I loosen the pressure plate a little, the clutch will go to the floor. But tighten it back up, and it again only goes down about 75%. This is a late '95 so it has the self adjusting clutch. I did get the correct kit for it, as well as slave. It's like the self adjusting part is too far adjusted and won't let my slave travel as far as needed.
In troubleshooting, I did notice that I failed to get the dowels in the flywheel aligned in the pressure plate. I am old school and not used to dowels in the flywheel! The dowels are not hitting anything and are not preventing the pressure plate from seating on the flywheel. But it is something I'm going to fix if I have to pull the trans again.
For reference, I replaced the clutch because the slave cylinder was hanging up and preventing the clutch from getting fully released. Aka clutch slipping.
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1997 Ranger extended cab, 222k mi., 4 cyl, standard transmission. Shifting got worse until it finally died and the mechanic replaced the clutch "kit" and slave cylinder.
It still fights back going into 1st, 2nd, and reverse. But it is intermittent. If I put it in neutral, depress the clutch, and start the vehicle, then, after a few seconds wait, when I try to go into 1st (or reverse), it fights me back, forcing me to pause and apply about twice the pressure I should need to go into gear. When I go forward in 1st, and am ready to shift to 2nd, it fights back so that I have to pause just a bit and apply more pressure than I should for it to go into 2nd gear. 3rd, 4th, and overdrive are FINE. Also, the clutch seems to disengage about halfway down, where I was expecting it to disengage after only 10 -20% depression.
The mechanic doesn't see the problem (or won't admit it). Is there an adjustment to make the clutch disengage with only 10-20% depression instead of the 50%? Is that something I should be worrying about?
Is there some other problem? Like maybe the synchromesh mechanism in the transmission itself not bringing the transmission rotor to engine speed soon enough (wear on the synchromesh)?
When it was new, it went into ALL gears with ease, no fighting back, and it starrted doing this after about 150k miles. Now, at 222k mi., even with a new clutch, plate, throughout bearing, and slave cylinder, it still seems partially stuck going into 1st, 2nd, and reverse.
I just don't want to start replacing things until I can get a correct diagnosis as to what is causing the problem.
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The truck: 03 Ranger, 2wd, 2.3L, 5spd, 160k mi
I bought the truck two years ago and it's always been difficult to shift (especially into 1st, 2nd, 3rd). I don't drive it often and only put 5k mi on it since I bought it.
The problem: Someone more mechanically inclined than I once told me that the hard shifting is probably due to the clutch not fully releasing due to low hydraulic pressure brought about by a failing slave cylinder.
I just noticed today that there is a high-pitched squeaking coming from somewhere on the truck. At first, I thought it was the rear end, but now, after pulling it into the driveway, I noticed that the squeaking noise vanishes when I push in the clutch pedal and returns after I release the clutch pedal and drive in 1st gear.
The transmission oil level is good, but I've never changed it and I'm not sure if the previous owner ever did either. I'm hoping I haven't damaged the transmission.
After reading a few threads, it seems the problem might be the input shaft bearing. To replace it, I'd need to drop the transmission and borrow a couple of tools I don't have (feeler gauge and bearing puller). If the ISB is the problem, it seems like it would be a good idea to change it now before it seizes and leaves me stranded somewhere.
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This is unusual. After driving into town for new tires, the clutch pedal was hard and I could not depress it after the tire tech parked the truck. It did finally depress with a pop, though the pedal functioned there after the clutch did not function properly.
At times it seemed to be ok at other times it seemed weak. I stopped by Autozone and checked the fluid, seemed low and I added some. Continued home not completely confident that I would make it. Had to make one stop along the way.
Once again the clutch pedal was stuck at the top and would not depress. I finally slid the safety switch up the clutch shaft to start the truck, when the engine started the pedal depressed. I was able to continue home but the clutch is not functioning properly.
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I replaced the clutch, slave, flywheel and pilot bearing. Now it sounds like gravel bouncing around under the truck.
Everything works beautifully, but there is horrible noise especially at idle. If push the clutch it will quiet a little. If I change the rpm it will get worse then quiet out then get loud again, there is a sweet spot.
What the heck did I do wrong. It's a horrible gravelly grinding sound.
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I have a 1994 Ford Ranger Supercab with 180,000 miles, 4.0ltr 6cyl and it is in relatively good condition. When I bought the truck the check engine light was on. The previous owner said that it was something in the gas tank that has gone bad but it was not a big deal and the truck could be driven with no problems.
My mechanics have tried several times to read the error code but their diagnostic tool won't tell them what is wrong.
I have noticed over the past few days that when I am slowing down and riding the clutch (I was making a u-turn this morning) that the truck will shut off. It starts right back up but it keeps happening.
I have been considering replacing the IAC, new spark plugs, rotor and wires and fuel filter but I am not 100% this will fix my problem. I am NOT a mechanic but know plenty of them so it will be a situation where I buy the parts and a buddy puts them in.
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Started up my truck today, accel pedal didn't want to move, after giving it some more force it eventually became "unstuck". Now, the real issue I'm having is from a dead stop, in 1st gear, as I'm letting out the clutch the truck boggs down as if I'm not trying to accelerate. I'm giving it as much as I normally would as I'm letting out the clutch but the motor will either die or take a couple seconds before it starts to go. Once I'm moving I don't notice any problems clutching through gears. The check engine light IS on now, however I don't have any diagnostic gear or really any tools for that matter. 1998 2.4L 5-speed...
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My Ranger had been shifting hard for quite awhile. I recently opted to go ahead and replace the clutch, throwout bearing, had the flywheel turned and replaced the pressure plate.
This just seemed to make the problem slightly worse. I thought it was possible that my master cylinder needed to be replaced (the slave was replaced two years ago and didn't appear to be leaking when I had the tranny off). I replaced the master cylinder and now the clutch won't disengage at all. I've spent several days trying different things to bleed the clutch, and I just can't get it to bleed. I took it back off and bench bled it, then put it back on and bled through the whole system. This isn't working. I've tried numerous suggestions-jacking up the back end of the truck, jacking up the drivers side of the truck, I even bought a vaccuum bleeder and used it for 2 hours just having an assistant fill up the reservoir while I sucked fluid out the bleeder valve. The best I could ever get was some resistance on the pedal, but not enough to push the disc away from the flywheel.
I took the pickup to Ford, they said they bled it and charged me 90 bucks and still couldn't get the clutch to release
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Rebuild on the Mazda 5 speed transmission. My 1986 Ranger 2.3 Four cylinder has 280,000 miles and the clutch has never been replaced. It's not slipping but I'm having trouble getting it into gear from neutral. Was told that the release springs on the clutch plate have weakened causing the clutch to not release completely so figured it's time to replace it. It's done well the last 280,000 miles. The question I have : overhauling on one of these Mazda trans and how difficult was it. Any special tools required, etc...I see Autozone has a rebuild kit which appears to have bearings, seals and gaskets. Figured while it was out I would go ahead and rebuild it myself if I can. Rebuilt a few engines but never touched a trans.
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My 1990 4.0 refuses to start when the air temperature outside is at approx 40 degrees or below. It will crank until the battery runs dead if I let it. At approx 50 degrees farenheit the truck takes forever to start and always backfires out of the tailpipe and intake manifold (blowing off a hose on the vacuum tree) before it starts. If I can get it to backfire, it will start eventually. If it does not backfire, then I can run the battery dead and the truck still refuses to start. This condition has grown from a little problem to a huge problem over the past 6 months. Here is what I have done so far, including regular maintenance items.......
KOEO test checked OK
KOER test returned code 77 multiple times (TPS).
Replaced Throttle pos. sensor
Replace Idle air bypass valve
Subsequent KOER test came back with no more codes except 11 - OK
Load tested battery
Made new heavy gauge battery cables for + and -
New plugs, wires
newer starter
Changed coil pack for known good one off my explorer
Visually inspected hoses for vacuum leaks, replaced 1 cracked hose
1990 Ranger ext cab 4X2 4.0L, K&N air filter in stock airbox, Pacesetter headers, single 2 1/2" exhaust, stock cat no muffler, 260K on truck, 104K on good used engine from my 1994 Explorer. Purchased Ranger brand new in 1990. A4LD w/ shift kit.
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I am having a problem with my O/D light flashing and my truck shifting hard. Just started out of the blue. After reading a few other topics, I am hoping it is the VSS. Now if only I could find the dang thing. Looking for a diagram, or detailed description on where it's at?
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1992 Ford Ranger 4x2 with 2.3L engine and 5 speed manual transmission. 135,000 miles, no AC and no power steering. I am having poor clutch disengagement and resulting hard shifting. The shop added a little fluid to the reservoir last oil change and it is still looking full. I always park on concrete and never see any leaking. I don't know what may have been done before as I haven't had the pickup all that long. Where should I start? Is there probably internal bypass leaking in the hydraulic clutch as there seems to be no external leaking?
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Well here it is I just put a new slave cylinder in my 02' F-150 and once we figured out all the little issues we were having we finally got the truck to fire up!!! Now my problem is that when the truck is running I can't get the truck into gear with the clutch pushed and it doesn't even grind. But when the truck is off it goes through the gears no problem what so ever. When we did the slave cylinder while we were in there we just replaced everything clutch, pressure plate, flywheel, rear seal, and pilot bearing. We figured that since all the shops were quoting me 800 and up for just doing the slave that since were in there we might as well do everything since nothing has ever been replaced yet. My question is why will the truck not let me shift into gears when running but no problem when off. Oh and yes the system was bled after doing the slave actually twice so far.
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I've tried everything I can think of to get my cruise control working again to no avail. I have a late 99 with a 6 speed. So far I have checked all the fuses with a multimeter, I've checked continuity from the harness under the dash through the clockspring to the switches, truck does not start without the clutch pushed in so the neutral safety switch works, has the upgraded switch and harness off the master cylinder. the previous owner said the cruise was intermittent about a year after they did the harness and switch recall on it. is there a way to test the harness and switch? I got a 1800 mile round trip coming up in about a week and I am gonna have a sore foot if I cant figure this out.
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I have been thru everything i can think of except the main ECU on the ranger.
I've replaced the starter as well as the starter solenoid also the ignition switch.
What is happening is there is no power after the main wire to the solenoid from the battery. it doesn't power up anything. I've checked the fusible link and it appears intact. with a test light i can see that i have no power from the ignition itself i guess to tell the solenoid to work. i have noticed that the ignition cylinder is a little loose but what can cause there to be no power at all?
Could it be a bad solenoid?
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I have a 89 Ranger, 2.3, 2wd, Mazda 5 spd. Last year, 10,000 miles ago, I replaced the clutch, pressure plate, slave cyl, and pilot bearing. Today, it started making a terrible grinding sound/vibration when you let off the gas. The noise is coming from the clutch/transmission area. It is so bad that any amount of "engine braking" sounds terrible and I have to press the clutch in and the noise immediately stops. What to check for?
The only thing I can think of off the cuff is
1) bad pilot bearing,
2) low/no tranny oil. I replaced the oil and put silicone on the known leaky spots while I had the tranny out,
3) Input shaft had some "wobble" in it when I had the tranny out to replace clutch 10,000 miles ago.
This could be it but why would it start 10k miles later?
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A few weeks back just after buying a new front hub assembly (so I know I have Live Axle 4x4 and 4WABS), a dude on an excavator pulled out in front of me on a blind curve on an interstate exit ramp. Almost got him, then almost got got by the car behind. The hard stop caused a rear line to blow.
When I got home, fluid was still coming out when I pushed the pedal, so the first thing I did was top off the reservoir. I was surprised it was not empty.
I finally got lines that would fit, and replaced both sides. Fast forward a few weeks and I had time to bleed the system. I hooked my vacuum pump to the right-rear wheel cylinder port, opened it and began to pump. Pump, pump, pump, and still no fluid. Tried a few times. Left the pump on, opened the port, (charged the battery), started the truck and pumped the pedal - no fluid. Also, the fluid level did not change in the master.
Master cylinder bleed? Do I need to have the ABS motor bled?
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