Ford Ranger / B-Series :: 1986 - Transmission Overhaul - Hard To Get Clutch Into Gear From Neutral
Apr 8, 2012
Rebuild on the Mazda 5 speed transmission. My 1986 Ranger 2.3 Four cylinder has 280,000 miles and the clutch has never been replaced. It's not slipping but I'm having trouble getting it into gear from neutral. Was told that the release springs on the clutch plate have weakened causing the clutch to not release completely so figured it's time to replace it. It's done well the last 280,000 miles. The question I have : overhauling on one of these Mazda trans and how difficult was it. Any special tools required, etc...I see Autozone has a rebuild kit which appears to have bearings, seals and gaskets. Figured while it was out I would go ahead and rebuild it myself if I can. Rebuilt a few engines but never touched a trans.
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The truck: 03 Ranger, 2wd, 2.3L, 5spd, 160k mi
I bought the truck two years ago and it's always been difficult to shift (especially into 1st, 2nd, 3rd). I don't drive it often and only put 5k mi on it since I bought it.
The problem: Someone more mechanically inclined than I once told me that the hard shifting is probably due to the clutch not fully releasing due to low hydraulic pressure brought about by a failing slave cylinder.
I just noticed today that there is a high-pitched squeaking coming from somewhere on the truck. At first, I thought it was the rear end, but now, after pulling it into the driveway, I noticed that the squeaking noise vanishes when I push in the clutch pedal and returns after I release the clutch pedal and drive in 1st gear.
The transmission oil level is good, but I've never changed it and I'm not sure if the previous owner ever did either. I'm hoping I haven't damaged the transmission.
After reading a few threads, it seems the problem might be the input shaft bearing. To replace it, I'd need to drop the transmission and borrow a couple of tools I don't have (feeler gauge and bearing puller). If the ISB is the problem, it seems like it would be a good idea to change it now before it seizes and leaves me stranded somewhere.
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2000 Ranger 4R44e transmission.Hard shift from 2-3 gear and when i run about 35-40 mph and brake then acelerate it downshifts hard . Whats wrong with it?
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My 40 Ford pickup is on an 86 Ranger chassis and uses the stock Ranger steering gear. My question is about the connections on the steering box. I'm using a GM power steering pump and several steering gear vendors have told me that outside of needing to adjust the pressure for the correct feel, the combo works. I fired the truck for the first time tonight but the steering wheel went crazy, shaking around and finally spinning on it's own to a hard left.
Some quick research leads me to believe that I have the lines reversed but it would be great to know for sure. I did manage to find on e diagram of a Ford PS box on Google and it shows the lines reversed of what I have set up on my truck and I can't for the life of me remember how I figured out what the plumbing should be when I installed it. Which port on the box is the inlet and which is the return?
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I think the time is near for a new clutch in my 98 Ranger, 2wd/ 5 spd. How tough of a job is this? I've changed the one in my 66 Mustang years ago but things were less complicated then.
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1997 Ranger extended cab, 222k mi., 4 cyl, standard transmission. Shifting got worse until it finally died and the mechanic replaced the clutch "kit" and slave cylinder.
It still fights back going into 1st, 2nd, and reverse. But it is intermittent. If I put it in neutral, depress the clutch, and start the vehicle, then, after a few seconds wait, when I try to go into 1st (or reverse), it fights me back, forcing me to pause and apply about twice the pressure I should need to go into gear. When I go forward in 1st, and am ready to shift to 2nd, it fights back so that I have to pause just a bit and apply more pressure than I should for it to go into 2nd gear. 3rd, 4th, and overdrive are FINE. Also, the clutch seems to disengage about halfway down, where I was expecting it to disengage after only 10 -20% depression.
The mechanic doesn't see the problem (or won't admit it). Is there an adjustment to make the clutch disengage with only 10-20% depression instead of the 50%? Is that something I should be worrying about?
Is there some other problem? Like maybe the synchromesh mechanism in the transmission itself not bringing the transmission rotor to engine speed soon enough (wear on the synchromesh)?
When it was new, it went into ALL gears with ease, no fighting back, and it starrted doing this after about 150k miles. Now, at 222k mi., even with a new clutch, plate, throughout bearing, and slave cylinder, it still seems partially stuck going into 1st, 2nd, and reverse.
I just don't want to start replacing things until I can get a correct diagnosis as to what is causing the problem.
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This is unusual. After driving into town for new tires, the clutch pedal was hard and I could not depress it after the tire tech parked the truck. It did finally depress with a pop, though the pedal functioned there after the clutch did not function properly.
At times it seemed to be ok at other times it seemed weak. I stopped by Autozone and checked the fluid, seemed low and I added some. Continued home not completely confident that I would make it. Had to make one stop along the way.
Once again the clutch pedal was stuck at the top and would not depress. I finally slid the safety switch up the clutch shaft to start the truck, when the engine started the pedal depressed. I was able to continue home but the clutch is not functioning properly.
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My Ranger had been shifting hard for quite awhile. I recently opted to go ahead and replace the clutch, throwout bearing, had the flywheel turned and replaced the pressure plate.
This just seemed to make the problem slightly worse. I thought it was possible that my master cylinder needed to be replaced (the slave was replaced two years ago and didn't appear to be leaking when I had the tranny off). I replaced the master cylinder and now the clutch won't disengage at all. I've spent several days trying different things to bleed the clutch, and I just can't get it to bleed. I took it back off and bench bled it, then put it back on and bled through the whole system. This isn't working. I've tried numerous suggestions-jacking up the back end of the truck, jacking up the drivers side of the truck, I even bought a vaccuum bleeder and used it for 2 hours just having an assistant fill up the reservoir while I sucked fluid out the bleeder valve. The best I could ever get was some resistance on the pedal, but not enough to push the disc away from the flywheel.
I took the pickup to Ford, they said they bled it and charged me 90 bucks and still couldn't get the clutch to release
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I have an '89 Ranger, Extended Cab, 2x4, 2.3l, Manual transmission with 255,000 on the odometer. I've owned it since 1990 and as far as I can remember it has either never had a clutch or only had one. I realize it's past due.
Everything has been fine up until this morning. 10 minutes after leaving the driveway this morning going a steady 55mph, no incline, it sounded almost as if I hit a deer. The truck jerked real hard, I put it back into 5th, and limped to my destination. Keep in mind for the next 30 or so miles there was absolutely no clutch slippage.
Here's the symptoms: No slippage, won't go into gears (I have to match rev's and shift without clutch, I drive a big rig and do this daily), when I do get it in 1st at a stop sign it wants to lurch with clutch all the way pushed down, I still have a great clutch pedal, and the most interesting thing to me is it sounds like something is being tossed around in my bell housing.
I'm almost 100% certain it's the clutch, however, I just wanted to come on here and report I have no slippage and it sounds like something being tossed around in the bell housing area. Is it possible a piece of the clutch could have "broke" off and that was what that huge jerk at 55 mph was? Approx. how much would a shop charge to put a clutch in on this model? I live in a rural area where prices are not inflated.
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Will a clutch/flywheel and 5 spd from a 1997 ranger bolt up to an older 1980ish engine that had a 4 spd? What about the starter?
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1992 Ford Ranger 4x2 with 2.3L engine and 5 speed manual transmission. 135,000 miles, no AC and no power steering. I am having poor clutch disengagement and resulting hard shifting. The shop added a little fluid to the reservoir last oil change and it is still looking full. I always park on concrete and never see any leaking. I don't know what may have been done before as I haven't had the pickup all that long. Where should I start? Is there probably internal bypass leaking in the hydraulic clutch as there seems to be no external leaking?
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It's a 4 cylinder 5 speed, and once or twice a day when the light turns green and I go to put it in low gear, it just doesn't want to go into gear easy. It's like the syncro isn't happy or something. The clutch is depressed all the way and not dragging.
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I have a 99 ranger 4x4 4.0 V6 with 200K miles..I just had the slave cylinder replaced and bled however, it is still hard to get into gear and when at a stop light with the clutch pedal pushed in all the way the truck tries to move forward as if its in gear. I took it back to the shop and the mechanic says that the hydraulic system is working as it should and the problem could only be the pilot bushing failing and causing the trans to partially engage. The clutch and previous slave cyl only had 25K before the slave cyl failed and started leaking!!
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I have a 1999 ford ranger 4x4 with automatic 5r55e and it had problems shifting smoothly into third gear. I changes the valve body gaskets and the (rooster comb) detent lever. Now it shifts very hard and has on first second and passing gear.
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I got this 89 ranger xlt with a 2.9 and automatic transmission. I mainly bought it because it was in such good shape and I was planning on putting a 5.0 in it. everything works on it. the a/c, radio, lights and it runs real nice. the only problem it has is it shifts pretty hard going into second gear. every once in a while it will shift smoothly into second but only like once or twice a day. he said he had recently changed the trans filter and fluid and the fluid does not smell burnt.
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My surging/running down issue has returned on my '86 2.3l Ranger. I thought it was electrical, when things improved with the new ignition switch, but lately it's hard to get out of 2nd gear before the engine surges then starts to lose power. a poke of the gas pedal starts the who cycle over again. I pulled codes but it's hard to tell what the reader is saying either 33 and 34 or 334. The good thing is all the codes point to the EGR system. Looking for a diagnosis tree to determine if the valve is bad or the sensor is shot? They are both not cheap so I don't want to just throw parts at the problem.
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I have a 1987 ford ranger 4x4 2.9l v6 but my transmission slips out of gear and its auto im not sure why but ive been told im missing a over drive gear is this a possibility or what???
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I just had a 97 Ford Ranger with a 3 speed overdrive transmission in my garage that we replaced the transmission because it was not shifting down into first gear, not even manually!. The new transmission is doing the exact same thing as the original.
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My 93' Ranger XLT extra cab 2wd, 4.0 engine and A4LD auto tranny with 126,600 miles has a rough downshift into 2nd gear about 15 or 16 mph. Down shift to 1st is real smooth and upshifting thru the gears is smooth. I just put a new modulator valve on it and upshifts smooth out, they were getting to be hard shifts before changing that valve. I do not know if there is any adjustment that can be made to smooth out the rough downshift when slowing down to a stop for red light. The U-joins are in good shape and new carrier bearing assembly on driveshaft and no extra play in the rear end. A band adjustment maybe or just have to live with it.
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The reverse gear went out in my 97 ford ranger with automatic transmission. I took the transmission out and replaced the reverse band, cleaned everything up, put it all back together and back in and filled it up with fluid. Unfortunately, between me and my assistant, we did not secure the pump correctly and sheared the ears off it. It made a racket when we started it. It would go through all gears while jacked up but when on the ground it had no power. It would barely move. And there was no fluid coming through the pump when I cracked the lines. We pulled it all out again, took it to a shop, put on a new pump and had them reassemble it all and we put it back in, making sure to do it right this time. But I still don't have the power I had before all this. It's very sluggish in all gears. There was no racket on start up this time. And when I crack the lines there is intermittent fluid loss but not a constant flow. I really don't want to pull this thing again. What am I doing wrong?
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1991 Ranger, standard cab, 2wd, 2.3L engine, 5 speed
Transmission abruptly locked up in traffic, in 5th gear, brought the truck to a halt. Got it towed home, searched the forum for information on how to remove the transmission, and tackled the task today. I've done transmissions and clutches before - how hard can this be?
Well, I've gotten everything loose and am ready to brace the trans and remove the cross brace to gain access to the top bolts - I have seen them, but haven't tried to reach them. I've been hung for about the last 3 hours trying to get the two top side bolts - heads facing forward. I can feel them, have gotten a socket on them, but have NOT been able to get a wrench up to them to break them loose. Feels like there is a reinforcing flange or something right adjacent that prevents access. I've tried extensions, flex joints and box ends - I just can't seem to find the right combination.
2nd question - do I need to break the exhaust system loose before I allow the engine/transmission assembly to tilt downwards? Looks to me like it needs to be disconnected to allow the assembly to drop.
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