Ford Fuel System :: Truck Won't Idle And Wants To Die / Bog Down When Accelerating Up Past 1200 RPM

Engine is a late 60's 390 with a C6 auto in good shape with a purported rebuild of about 10-15K miles on it. I picked up a nice condition Autolite 4100 and rebuilt it. Original tag states "C5AF AV" and below that in smaller font: "A 5AC" The base is stamped 1.12. It has the auto choke and auto tranny kickdown.

Truck has been sitting for 4 years so I drained the gas, primed the oil and added 5 fresh gallons. Started up on the second try!! But it won't idle and wants to die unless I feather the gas until it warms up. Also has a bog when accelerating up past 1200 RPM. I've been checking for vacuum leaks but none so far found.

I have a number of questions. But one of the areas I believe I need to correctly adjust is the float level, and here is where I can't get a clear answer or clear explanation of the correct procedures. What is the correct float level? My Sorensen rebuild kit actually had multiple values and the one that looked best had different primary and secondary values. I tried setting it "dry" by the upside down check with the cardboard supplied gauge. Good news is that it is not overflowing so needles and floats seem to be working correctly.

However, how do you do a more accurate wet setting? Appears to be two methods - one is the float setting and the other is the fuel depth. One good thread seems to state that both wet floats should be at 11/16". An engine builder locally said they should both be about level/parallel. Autozone says the primary should be 20/32" and the secondary should be 1 1/16". My rear wet float is almost level and it measures about 15/32". NONE of the data I've been able to find agree on the right setting nor do they explain in detail the correct way to measure using the wet float method.

I've got more questions like the choke settings and the vacuum port for hot air intake (currently open) and only getting 14 inches vacuum (I believe it should be 18 inches) etc., but I'd like to get the floats right before tackling them.