Ford Fuel System :: Throttle Linkage Binding When It Is Cold
Feb 2, 2011
My truck has developed a bad habit when it is cold (as in outside air below freezing and engine cold): The accelerator pump arm rubs against the throttle arm hard enough to bind the throttle partially open (NEVER a good situation!). I've removed the carb and verified that everything "looks" right:
1) The throttle shaft is in the right location and doesn't have any side to side movement.
2) The accelerator pump arm pivot is straight
3) The accelerator pump arm is straight (It's design makes it a bit difficult to just "bend" the arm side to side and I shouldn't have to do that anyway...)
4) The throttle arm is straight
After taking the arm off and straightening it out (repairing my attempts at a "field" repair...), verifying the linkage and then reinstalling and adjusting the AP, everything was working perfectly on the bench (kitchen table...), so I went ahead and reinstalled the carb (always fun at 10:30pm when it is 7F outside and the freaking wind is blowing at 30mph!).
By the time I got everything bolted down and hooked back up, the carb had cooled off a LOT, and the linkage was once more binding. I have no doubt that if I bring it in and let it warm back up, it will work perfectly.
So, what could be the problem? Do I just need to say the heck with it and hit the side of that lever with a file to get the cold clearance it just doesn't have? I can't imagine that this is a common problem with Holley 4160 carbs...
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I noticed last night while messing with my truck that I have a constant small spark on my throttle linkage on my carb. BTW, it's a 77F250 with a quick fuel Ethanol carb with an electronic choke. That really probably don't make a difference anyway. Is this a common thing and do I need to run a grounding wire from the carb to the rest of the engine?
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Carburetor: Autolite 4100
Fast Idle Speed: 1250 RPM
Curb Idle Speed: 600 RPM (At normal operating temperature)
When I cold start my truck, the fast idle speed holds the throttle at 1500 RPM. I will let it idle about 30 seconds or so, and then I will tap the gas to bring the idle down.
When I do this, the idle will immediately drop all the way down, and too low for a cold engine. The engine won't stall, but it will hover just below 500 RPM, which is a bit too low to idle smoothly.
But when the engine is at operating temperature, the idle speed is 600 RPM and the engine will happily idle smoothly.
Shouldn't there be an "in between" speed? When I tap the gas pedal at 1500 RPM to bring the idle down some, shouldn't the speed drop down a little lower, like 1000 RPM since the engine is still a bit cold?
If so, what do I need to adjust? The Autolite 4100 works PERFECTLY otherwise.
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I just put on headers and after running into the infamous rattle sound I found an additional issue. The steering linkage seems to be rubbing or binding on right hand turns. Any normal 90 degree right hand turn will prevent me from taking the wheel beyond a certain point. I have had to make wide swooping turns. I feel the steering wheel stop further progress turning to the right and it gets a heavy rattle feel in the steering wheel.
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I just rebuilt the Autolite 4100 on the 390 in the 62 T-Bird I just purchased. Starts up and idles great, but when I apply slight throttle, the motor shuts off. If I apply a lot of throttle quickly, it picks up fine and drives with no problems. No sputtering, or backfiring. I just slightly apply the throttle, the RPMs drop, and the motor cuts out completely. Starts right back up when I turn the key, but does the same thing, at any temp.
I originally thought it was a vacuum leak, but checked what few vacuum lines there were, with no leaks to be found. Hooked up my vacuum gauge and it read at a steady 15psi.
New mechanical fuel pump, haven't checked the fuel pressure yet, but I installed a see through inline filter, and it's filled up and pumps fine.
Timing is at 8 degrees, and vacuum advance is hooked up to the only vacuum line in the carb. New cap, rotor, plugs and wires.
I adjusted the idle mixture screws down until the idle dropped, then turned them out a half turn (I've read on here it should only be a 1/4 turn, so I'll adjust that later today). When I was messing with the carb yesterday, I noticed the inlet check ball retaining screw was leaking a bit of fuel, so I went over the carb and checked all the screws and tightened down what needed it.
When I rebuilt the carb, I left the original needle & seat assembly, since they were in great shape, and the ones in the rebuild kit were much smaller. The choke plate needs to be adjusted, as it doesn't open up all the way at full temp, but the engine did the same thing with the plate held open all the way open.
I've gone through everything else I think it could be, so I'm figuring it's the carb. This is my second carb rebuild ever (first was a Motorcraft 2150) and it went smoothly, and I double checked the floats and measurements.
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I picked up a 90 f150 with the 302. it wont idle without a little throttle, so after a quick look under the hood i noticed alot of broken torn and missing vacuum lines. Where I can get some sort of diagram for routing?
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Is it possible to take an 'throttle emissions control solenoid" off a 2150 Carburetor and swap it with a different solenoid, say something like an idle swap?? I can't find a new throttle emissions control solenoid, but I see plenty of idle stops.
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I put a used AOD in my 1981 F 100. The throttle valve seems to be binding up even with the linkage disconnected. There is no pressure on the TV port. The truck will move in all gear positions, but it will not shift.
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My 1981 302 dosent like this 4160 apparently. When i start my truck it shudders on first seconds of startup and whenever i touch the throttle. It runs and operates, but im getting concerned.
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I was using the method of spraying starter fluid around the intake and found a pretty significant vacuum leak around the throttle shaft on the drivers side. The carb is a 2 barrel holley. What are some different ways to seal a throttle shaft vacuum leak? Could I take it apart and seal it with a plastic O-ring for now?
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I have a '99 E-350 6.8L. Where is the check valve that maintains fuel pressure on the system?
I have been experiencing a starting issue when the engine is hot. Cold starts are usually fine. I've replaced the in-tank fuel pump (pump only, not the assembly) to no avail. I was out of town and didn't have access to a fuel pressure gauge when the problem started so I couldn't say what I had prior to replacing the pump. But now, with a new pump, when I check pressure, I get about 40 psi when I first cycle the key on, but it drops right back to zero as soon as the pump shuts off. If I cycle the key on a few times, sometimes I can get it to hold pressure at about 32 psi, and it starts fine. When I shut if off, it goes back to zero psi, sometimes gradually, like a bleed down, and sometimes immediately.
My conclusion from this was that the check valve was bad. I was told it was part of the in tank fuel pump assembly. Since I didn't replace the entire assembly, this made sense. So I just dropped the tank back down, but I don't see anything as part of the pump assembly that serves as a check valve. There is a rubber nipple on the end of the return line, but I don't see how that can hold any significant pressure.
So, before I go out and spend another couple hundred bucks on the complete fuel pump assembly, which apparently can't be purchased without the actual pump, I thought I'd ask. Where is the check valve that holds the pressure in the fuel system?
BTW, I also have replaced the fuel rail pressure regulator, but it made no difference (I went there first since that was much easier than dropping the fuel tank a second time).
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Over the past week its been pretty cold here in IL (hovering around 30 degrees). Car makes a binding noise when its cold, but only when its cold. Noise is VERY similar to this:
Is this my PS pump going out, the rack itself, or something suspension related? Fluid level is up to the Max and there are no leaks....
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I went to move the 2000 yesterday and it will not start because the gas went bad. It has been sitting about 6 months, since it did not snow this past winter. How do I go about cleaning the fuel system? I was thinking suck the gas tank empty with an electric fuel pump, and blowing out the lines with air. Does this sound right?
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This van has had a couple of fuel pumps, no surprise there, and i need to look through my paperwork and find out how many miles the current one has on it, but it has the STRANGEST habit I've ever had on any vehicle. Starts fine, runs fine, no fuel pump noise when van is running, and when you turn it off, the fuel pump creeks on and off for several minutes.
I mean a strange creaking noise almost like a shorted electrical device or a vehicle's brakes when you park it on a hill and the breaks creak as it settles into place. I'm probably doing a lousy job of describing this but i don't know how else to describe it!
ALSO, if you lay under the van and wait til it stops creaking, you can tap the bottom of the tank and it will creak for a few more seconds. You can tap repeatedly and make it creak more. Is it about to explode? Can i trust it on a road trip?
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I have a F-250 4WD with 7.5L which has a MC/Holley 4180c sitting on top. It was getting very poor mpg (like 5-6 miles/gal) and then was getting harder and harder to start. This progressed rather quickly to not starting with fuel coming out of the primary vent tube. I suspect it has to do with the primary float stuck open. I was considering rebuilding the carburetor. Is this over reaction prematurely or is there something like float adjustment that may rectify all of the symptoms described. If a rebuild is in order what is the information I would need to ensure getting the correct rebuild kit. Info that I have so far from research is it is Motorcraft ID #E5HE-9510-MC.
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What would make a FI engine act like its flooding out and dying after a short run on the freeway?
Details:
1994 F-350 351W (just overhauled this winter)
has new TPS, ICM(?).
Dual exhaust dumps right before the tires
new filters in tanks, new fuel filter on frame rail
All fuel lines have been opened and blown out from the tank to the engine compartment fitting near firewall.
Fuel pumps hold good pressure when tested.
Symptoms:
smells like its running rich most all the time
after a short hiway run @ 70MPH it will stumble and die when returning to surface streets.
fuel smell near engine sometimes, but no obvious puddles or leaks anywhere.
May be related?:
When on a longer highway run, I can't use the FWD tank for a long period without the engine stumbling and cutting out or popping at times. But I can swap to the rear tank for a bit then run the FWD tank again for a while. driving up hills it seems to be worse, but I'm in the panhandle of TX right now..good grief!
I am having to drive this truck for work long distances. While I dont expect a vast fuel range, it would be nice if I could go a couple hundred miles on 20 gallons of gas....
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I just bought another 1991 Ford. This one is a 1/2 ton XLT Lariet with the 302 and for the first time I own a short bed. I also have a 1991 F-250 XLT with a 460 and a 8' bed.
Here is the problem, ( I think) it will not run or at least not for long. The fuel pump, which I am guessing is in the rear tank will not stop running. On the F-250 the pump stops running after a few seconds after I turn on the key.
Where should I start to find out my problem with the fuel system?
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I have a 95 F150 4x4 reg cab long box with a 302 V8 and dual tanks... I was driving around yesterday when my truck started to lung and then the motor stalled... when I stopped moving I tried starting the truck and it started with no problem, so as i kept on my way, about 5 minutes later the same thing happened and it stalled again, (I have an automatic by the way). but this time before it stopped moving i pump the gas a few times and it fired back up and then stalled again... i switched from my front take to by back maybe thinking it could me my fuel pump in the tank but it did the same thing again about same time later... Would it be my fuel filter on the frame (like in line fuel filter) or why is it doing that? its EFI by the way.
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My vehicle:
1976 F150 2wd Extended cab
390 4bbl
c6 transmission
4BBL Edlebrock Carb
Dual fuel tanks, only rear main tank connected
My problem: For the first year I owned the truck, everything ran fine and it started up really quickly even after it sat for a few days or a few weeks. I have since, for about the last year or so, had to crank it for 30-45 seconds to get it to start. This all started around the time my fuel pump went out. I replaced it with an Airtex fuel pump from Autozone. I also installed a glass in line filter before the carb in front of the distributor.
I noticed that after about 4-6 hours, the fuel had drained out of the filter and that's when I would have to crank it forever to get it going. It also seems like there is no fuel in the carb as it doesn't even try to start when it first gets cranked. I thought this was a bad pump, so I bought a new one last week and tried it again. Sure enough after about 4-6 hours, everything is empty again and it takes forever to start it. So it's not a bad pump, or so I think.
The other day I backed it into my driveway and left it, something I never do. I checked about 4 days later and there was still fuel in the filter. This makes me think that gravity is making it drain back to the tank.
Is there something that would cause this? Also I have found a one way fuel check valve online that is supposed to remedy this type of problem. Do they work for this situation? Or is there something else I should be doing to fix this? It has taken a bit of a toll on my starting system having to crank so long all the time. I have so far had to replace my starter, starter solenoid, and all the battery cables, starter cable, terminals, etc. due to excessive wear.
The valve I found is here : [URL] .....
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2002 E-250 with the 4.6 V-6. Pulled the 30 amp fuse, replaced the fuel filter, replaced the fuse, now the truck wont start. Checked the fuse and the kill switch under the passenger kick cover, all ok. Cranks and cranks but wont fire. No problem prior to changing the filter. Even swithed out the relay with another, no luck.
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I've got a 01 f150 yesterday stopped running (like it ran out of gas). Has half a tank. Fuel pressure at rails good but truck will not turn over. Fuel pump and filter less than year old.
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