Ford F-150 (2009-2014) :: Slipping / Snapping Noise Coming From Transfer Case Area When Accelerate Fast


Dec 12, 2014

I bought a 2010 f150 from the company I work for.... It had a blown front diff, when I bought it, I just put a complete front diff assembly and front drive shaft on it. Thought I was golden, but when I accelerate fast there is a slipping/ snapping noise which sounds like it's coming from transfer case area... Accelerate slow and steady up to highway speeds it doesn't happen. This problem only happens in four wheel drive.... what this could be!???

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Ford F-150 - 1997-2003 :: Howl Going On - Noise From Transfer Case Area

I've got sort of a howl going on, was thinking rear end, but when i jacked up the wheels and spun the driveshaft the noise seemed to come from the transfer case area. I haven't had a chance to check the fluid yet, could it be a bearing in the t-case? Its only when i'm on the gas if i let off its gone. 2001 f150 super crew 4x4

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Ford F-150 (2009-2014) :: Clunk When Shifting To 4 High / Transfer Case Shift?

2014. Noticed the feel and sometimes clunk when shifting to 4 high? My house sits up a hill and this time of year, routinely have to use 4X4 to get up. There is a little more noise and vibration than im use to. Usually shift coming down a semi flat dirt/ice road at low speeds, typically about 10mph. Going in for first oil change soon and was gonna ask them to check it out for peace of mind.

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Ford 7.3L Power Stroke (1999-2003) :: Clicking Noise Coming Just Forward Of Chain Section Of Transfer Case

I bought a 2000 Ex PSD 4x4 in september. I have refreshed the suspension in the last 4 months; leafs, shocks, etc. I developed a vibration over 50mph after I installed the suspension and have been chasing it since.

I have replaced the U Joints, professionally balanced and lubed driveshaft twice, adjusted driveshaft angle to less than 1*, replaced the flanges for the TC output and the driveshaft companion flange. I have not touched the diff, but there is no decernable play in the pinion or leaks. Also, I removed the rear housing of the TC and replaced the output needle bearing and seal 2 weeks ago.

The output of the TC still has 1/4" play and a clicking noise coming just forward of the chain section of the TC. I assume the play is coming from other bearings on the main shaft in the TC.

I am about to purchase a remanufactured TC, but before I do, I need a reality check. Is it possible there is damage to the output bearing of the Transmission or something else?

I don't want to buy a TC to put in and experience a TC failure again in a short time. It doesn't make sense to me that there would still be so much play after changing the output shaft needle bearing of the TC if the TC main shaft is supported not just from the TC bearings but the output of the transmission unless there was possible play in the output of the transmission.

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Ford F-150 (2009-2014) :: 2011 FX4 - Rattling Kind Of Noise Coming From Middle Dash Area

I have a 2011 F150 FX4 with the traction control. When the tires spin (like taking off on a hill in the rain - that's when i noticed it) and I let off to let everything settle down, I hear a rattling kind of noise coming from the middle dash area, maybe on the engine compartment side of the firewall. It sounds like a rubber ball in a box being jostled around. What this might be?

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Ford F-150 - 1997-2003 :: Clunks / Snapping Noise At Takeoff And Now At A Fast Stop

Vehicle: 01 F150 5.4 4wd

issue: snapping sound like crushing tin can at take off and now at a fast stop.

Repairs already done:
upper control arms
lower ball joints
Sway bar link and bushing
4wd cv axle shaft assembly (both side )
Slip yoke grease.
Tie rod ends replace inner and outer

I put the truck an a lift and put it on drive and there is no sound.

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Ford - Explorer :: 2003 XLT - Clunk Coming From Transfer Case When Driving In 4WD

I am completely stumped. 4.0 SOHC 145k miles.

There is a clunk that is coming from the transfer case (at least thats what it sounds like) when im driving in A4wd. When i transfer it over to 4HI, the clunking goes away. The clunk happens on acceleration AND deceleration. I have replaced wheel hubs, upper control arms, stabilizer end links....

Checked every other piece of rubber or bushing or connection or CV joint under that thing and can not figure it out.

Also, I just replaced the transfer case control motor and the clunk is still there. Its worth noting that I am able to switch between A4wd, 4HI, and 4LO with no problems at all. I am getting ready to drive this thing into the river.....

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Ford Ranger / B-Series :: 1991 - Rattle Sound Coming From Transfer Case

My '91 Ranger 4X4 has developed an odd rattle that sounds like it's coming from the transfer case. It seems to be pretty much the same whether the truck is stopped or moving, or in Park or Reverse, or in 2wd or 4wd or Low Range. I hear it when the engine is just idling, with the transmission in Park and the parking brake on. It seems to be getting louder. I have the 4L V-6 with auto transmission.

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Touareg :: Squeak Coming From Under The Vehicle - Need A New Transfer Case

Took it in for the 10K service and squeak that started coming from under the treg. The said it needs a new transfer case.

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Ford F-150 (2004-2008) :: Transfer Case Noise When Tries To Engage Once In A While As Driving

I have a problem transfer case 2006 f-150 , it tries to engage once in a while as I am driving and makes a terrible noise . I pulled the vacuum lines off at the hubs on each front hub and it stopped trying to engage. What the problem could be ?

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Touareg :: 2006 - Making Noise Above 40mph - Bad Transfer Case?

The Touareg has been a great family car for last 6 years, no issues with it at all until a few months ago, when the hanger bearing or drive chaft bearing went out with only 45k miles. No loger under warranty so $500 later and all was back to normal, until last week when the car started developing a humming noise above 40 mph. Had the local shop look into it, they put the car on the lift with it in gear and seems the noise is coming from the transfer case, i search the site and i have a few questions. Is there a recall on the transfer case?

How much should i expect to pay for a new transfer case? Is this a known problem with these cars like the drive shaft bearing? Car is a 06 with a 6 cyl, still under 50k milles im not sure if i should get it fixed or trade it for a new car

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Ford F-150 (2009-2014) :: 2012 - Strange Squeaks Coming From Firewall Area

I have a 2012 Ford Supercrew, 6.5 FT bed, Ecoboost that I got in April. About two weeks after I got it, someone ran a two way stop right out in front of me and I hit them on my drivers side front. Damage pretty minimal considering their car was totaled. I had my truck back from the body shop about two weeks later. Everything was great.

About 3 weeks after I had gotten my truck back, I began to notice a strange noise that sounded almost like someone was opening a door really slow. (more of a rapid popping sound than a high pitched squeak) It only happened on acceleration and the sound was coming from the passenger side right up next to the firewall. I figured it was something that wasnt tightened correctly from the body work. I took it to Ford for warranty work and told them this story...they werent concerned about the wreck. They suspected suspension...I agreed this was probable.

They checked and tore down the whole front suspension on the passenger side. They ended up replacing that whole side with brand new parts, new shock, upper lower control arms, new coil, gaskets, etc. Problem was still not fixed.

I took it back to the body shop where it was worked on and had the foreman ride with me so he could listen to noise. He said that he believed it was the suspension as well. He said that most of the bushings that sit on top of the coil come from the factory sort of dry...he suggested breaking it down and putting teflon grease between the bushing and the top of the coil tower that mounts to the frame. He said he has had luck with that.

Long story short, the driver side began doing the same thing. I took it back to Ford and they agreed to try what the body shop foreman had told me. Still no luck!

My front suspension has been replaced and broken completely down three times, tightened back up to factory specs, and re-aligned...and still no fix!

It sounds like a truck with 250,000 miles when I first accelerate, and I can still here it a cruising speeds when I hit bumps (air has to be off to hear it well)...

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Ford F-150 (2009-2014) :: 2010 FX4 - Rattling Sound Coming From The Front Of Transmission Area

So I got this rattling sound like a piece of tin rattling underneath the truck, it is coming from the front of the transmission area. About 6 months ago the same thing was happening so I took the truck in for some other warranty work and had the dealership check out this rattle. When I picked the truck up I asked and they said it was rocks/gravel caught up underneath and they took them out and the rattle was gone. The truck is a 2010 FX4.

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Ford F-150 (2009-2014) :: 2012 - Squeaking Noise From Front Suspension Area?

I've got an '12 F-150 with 7k mi. on it. It developed a squeak/creak noise about 1k. mi. ago. It comes from the r. front suspension area and I noticed it one morning leaving from work. It occurs under suspension loading/unloading and it only happens during cold and dry conditions. It won't make the noise when it's wet or damp outside. I've had it at the local dealer 2 times now and they can't seem to locate it. It sounds like rubber on metal or when the 97 & 98's had the dry tie rod ends or ball joints problem. They are reluctant to throw parts at it to try and eliminate it and I agree with them. What were the findings?

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Ford Excursion :: 4x4 - Transfer Case Does Not Engage

Looking at another Ex but the owner says the transfer case does not engage. Says it can be locked into 4X4 by crawling under it and engaging it manually by removing a motor [Servo motor ?] Does this mean I would need a new transfer case or just the servo motor ? I know mine did the same thing last winter. It would go into 4X4 and then pop out.

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Ford - Explorer :: Transfer Case Sensors Name?

I just replaced the transfer case BW 4405. And I noticed that the 2 sensors (front drive shaft and rear drive shaft) are bad. What is the name of these two sensors? I'm looking for a brand new ones...

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Ford F-150 (2009-2014) :: 2010 XLT - Engine Making A Whining / Roaring Noise When Accelerate

2010 F150 XLT 4.6V .... Not too long ago my truck started making this whining/roaring noise when I accelerate. It does not matter what speed I am going from the slowest to the fastest it makes this noise but it does not make it when it is idle or at least it is not loud to the point where I can hear it while inside my truck. I am not sure what this can be I am at about 51,000 miles and have no problems other than the noise besides the fact that to me it seems as if it pulls at times when I drive it but others say they don't feel it pull. So I am not sure what is going on and I do not want to take it to any mechanic I'd rather fix it myself and know what is going on with my vehicle?

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Ford F-150 (2009-2014) :: 2012 - Engine Started Making A Chirping Noise When Accelerate

I have a 2012 3.5 eco boost. It has 82,000 miles. I just purchased a large travel trailer. That is the first thing I have ever towed. When I was accelerating onto the interstate the engine started making a chirping noise.( not the normal turbo whistle). It went away when the rpms came down, and now every time I accelerate, it makes the same noise around 2000-2500 under load.

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Ford Aerostar :: 1991 - How To Check ATF In Transfer Case

Where/how to check the ATF in the transfer case? I found the lower drain bolt,but I don't see anything up higher that looks like a fill hole.

'91 Aerostar 4.0L AWD

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Ford Excursion :: 2003 - Transfer Case Not Engaging

2003 ex 6.0 limited....300000 miles ...Automatic.Merry Christmas to all.My Transfer case will not shift into 4wd . Dash light for 4wd high and low works .I get no power to transfer case 2pin connector when key turned on.Also fuses 19,27,31,33,34,45,111 are all good when checked with meter.I also swapped 2 relays in engine compartment and no change.4 WD Switch on dash has power on Green/red wire I think it is for dash light and not for operation.

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Ford Excursion :: New Transfer Case Now Tranny Runs Hot?

Swapped out my transfer case since mine was detonated and now my tranny is running hotter? Drove in town for about 10-15 minutes and noticed my temps climbing and once it got to 180 it felt like it was slipping when moving from a full stop. i went home and parked it. Checked my fluid level and it looked a little low so topped it off while running and went through gears to make sure it was good. Drove again and it still went up to 180 in 10-15 minutes in town driving. Before we swapped the transfer case it was driving fine and went on a road trip 6 hour drive and felt fine. I bought the excursion and it supposedly had a new tranny in it.

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