Ford F-150 (2009-2014) :: Lots Of Rattle Engine Noise From Exhaust


Aug 23, 2015

Very loud sounds like bottom end/rod bearing and is about to go out with a bang real quick!

Truck is a 2009 5.4 3V ...

Will the motor from a 2005 5.4 3V work to replace it? As I have one of those sitting in a old work truck. I know the intake etc is different but using the 09 stuff will it work and be a easy enough install or do I need a 09-10 motor?

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Ford F-150 (2009-2014) :: Wind Noise Is Literally Louder Than Exhaust At 55 Mph

Ok, as promised I made a clip of my 2011 Ecoboost towing my 5-6K trailer with a 3" cat back MBRP exhaust. I gained over 2 mpg with this exhaust (MBRP) and intake (aFe) while towing. So far while not towing it only seems to have given roughly a 1 mpg increase over stock. I can barely hear the exhaust at highway speeds after the truck shifts into 5th and 6th gear. The wind noise is literally louder than the exhaust at 55 mph!

[URL]....

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Civic - Honda - Struts - Mechanics :: Rattle At Speeds Over 50 MPH And Lots Of Noise When Go Over A Bump

My 2012 Honda Civic, with 71000 miles, is showing obvious signs of ball joint problems - a rattle at speeds over 50mph, and LOTS of noise when I go over a bump. I had a quick oil change yesterday, then immediately noticed the problem. Brought it back to the manager of the shop, who looked at it and couldn't find a problem (naturally). He said that the car would pass inspection with flying colors.

Is this a coincidence? Could I have worn ball joints on a car that's 2.5 years old? What could these people have possibly done to cause this problem? Could it be struts? The winter has created frost heaves which turned my street into a third-world road, and the car was involved in an accident 1.5 years ago when some lady ran a red light on me.

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Ford F-150 (2009-2014) :: Ticking Sound During Cold Start Engine Warm Up - Exhaust Leak

5.0 coyote exhaust leak .. Since the cold weather has arrived i have noticed a new noise. During cold start engine warm up I hear a nice little tick-tick-tick which sounds to me like an exhaust leak. Is this a common problem? I have just over 58,000 miles would this be covered under powertrain or do they have some nice exclusions for exhaust?

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Ford F-150 (2009-2014) :: Rattle Under Load?

had enough time invested in repairs and so forth, to believe I recognize a Heat Shield's rattle, when I hear it.

At least that's what I THINK I hear. Under load (up hills or when the torque increases) I hear a sympathetic rattle (or buzzing) coming from somewhere underneath.

My guess: one of the Heat Shields has a few tack welds that have popped on my 2009 F-150, and buzz (heat shield against the Catalytic body or whatever) when the sympathetic vibration hits a certain level. All I really have to do is find it, to affirm what I believe. Fixing it............well...........that's another matter. I suppose some garage somewhere will tell me that I should replace the component that has the Heat Shield attached to it, but...........I'd rather re-tack the Heat Shield or encourage that.

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Ford F-150 (2009-2014) :: Constant Rattle After IWE Replacement?

I have a 2006 f150 with the 5.4 with 150k miles and I thought it was originally an exhaust leak so had that checked then thought maybe the cats went back and had that checked and after that read up on all the IWE threads and decided to replace them. Replaced them and the actuator and the problem seems worse. Now the noise is constant will accelerating. It use to be intermittent but now it's all the time unless in 4wd or coasting. What the problem could be? I know the truck is 10 years old but in great condition, everyone is surprised it's as old as it is.

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Ford F-150 (2009-2014) :: Can Synthetic Oil Cause Engine To Make More Noise?

I recently posted a thread about my 2011 5.0L F-150 making a knocking sound that I was unsure about. Here's a link to that thread. [URL] ....

But my question here is about oil. My truck is still making that damned noise, it seems more audible sometimes and less so others. But it ONLY happens when the engine gets warmer. The noise is completely absent when I do a cold start in the mornings. I've been trying to figure out if it always made that noise or not...I do remember a few years ago when the truck was brand new, pulling up at a drive through window for coffee and noticing that there seemed to be an excessive amount of engine noise echoing off the brick building. But other than that it never sounded out of place to me.

I only started noticing this knock after my most recent oil change, which for the first time ever in this truck, I went from using the Standard issue Motocraft 50/50 synthetic blend oil to using Mobile full synthetic.

Now, I could be totally off base with this...But is it possible that my trucks engine is making more noise due to the thinner synthetic oil? I am considering going back to the MC 50/50 blend oil to see if it makes a difference. Also it's worth noting that this knock really only seems to be present below 1000RPMS. When I'm actually driving and pulling between 1500 and 3000 RPMS the engine itself sounds and feels as smooth as butter. On that note, it idles perfectly smooth as well...It's just the noise below 1K RPMS.

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Ford F-150 (2009-2014) :: Exhaust Leak Under The Hood

I have had an exhaust leak under the hood of my 09' F150, XLT, 4.6 3V for some time now and decided to get it checked out. I took to the local stealer and as i suspected its the manifolds. There are 4 studs on the left and one stud on the right sheared off. Ford quoted $1400 for replacing both mainfolds and extracting the broken studs. This would give me the exact same manifolds that were on the truck from the factory and started leaking at 78,000 miles.

So I decided to take the truck to a local speed shop that I have used in the past for other things. The mechanic there said to just buy a high quality set of stainless headers, stage 8 locking fasteners, and copper gaskets. He will install. I went with JBA shortys from AutoAnything.com and the mentioned hardware from Jegs.

So basically for around $100 more I get headers that probably will last the life of the truck. I am quite displeased with the exhaust issues that Ford has had and known about for over 20 years. The service manager at Ford said they replace manifolds with broken studs on a regular basis. He also said it was a wise choice to go with the headers instead of the manifolds even though they will not install them. That says a lot about the confidence of the Ford service department in their parts and vehicle designs.

Its a little sad that a 6 year old truck with only 78,000 miles....

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Ford F-150 (2009-2014) :: Exhaust Leak Only When Cold?

So after remotely starting my truck on a cold morning, I walk up to the vehicle and notice a small puddle of water near the middle of the truck (not near the engine where the A/C usually drips), and I can also hear a slight ticking noise that I never heard before. I stoop down and can see water dripping from the exhaust (I think off the back of the resonator?). I snap a few pics and decide I'll take a closer look later, but curiously when I return from my drive, the leak and noise are gone.

With 76K miles on the truck, is it possible I've developed a pinhole sized perforation or leak in the factory exhaust system (or maybe there's a loose fitting) that is only present when the engine is cold, but "seals" itself up once the engine is warm and the metal has expanded? I only see the water puddle and hear the noise when remotely starting the truck on cold mornings, never on warm days or after driving around town.

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Ford F-150 (2009-2014) :: 2012 - Too Quite After Exhaust Replacement?

I have a 2012 F150 5.0L that I bought used in 2014. Apparently the original owner had replaced the exhaust with a dual exhaust (converter to muffler to two pipes out of muffler), but didn't spend a lot of money on it (?) and it rusted out. My dealer--we have a pretty decent dealership here, and they've done my service for years--sent me to a local exhaust/muffler guy, who recommended that I go back to a single exhaust, and happened to have an OEM setup that had come off of someone else's new truck. He put it on my truck, and so far all seems fine. (small town; bad service places tend not to survive, and both the dealer and the muffler shop are institutions)

I'm an older, single woman who has horses, so my truck is primarily for hauling one or two horses and hauling hay and feed and such. I want my truck to last--my previous one was a beloved 97 F250 7.3L diesel that I had for 17 years, but, while the engine will run forever, the peripherals were starting to worry me and it needed to find a home with someone for whom getting stuck on the side of the road was an adventure, not an major inconvenience. Anyhow--so, I'm a gentle drive, my truck gets serviced regularly, and reliability is my primary concern.

The new system is quiet. Really quiet. Coming off a diesel, I actually liked the bit of growl I got from the old system, and being able to hear my engine, but I didn't have the heart to say that to the nice gentleman at the muffler shop, and it's not a big deal. My concern is that I have no way of knowing what vehicle the thing came off of, and the guy said it didn't matter that much; it did fit on my truck, and he said it came off of a brand new F150, but it had a suspicious "CHEV" chalked on it ... (FYI, there is an additional resonator after the muffler--it was a bit of a tight squeeze between the spare tire, but it did fit)

So my question--should I be worried? How quiet should my truck be?? It is my understanding that the OEM exhaust on the 5.0L has a bit of growl to it, so I kind of doubt this rig came off of a 5.0. How generic are exhaust systems? What effects might it have on my engine? I trust my service guys, so I trust their recommendation of this muffler shop, but I'd like to hear other opinions, beyond "it will be okay ..." Are there any "buts" in this situation?

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Ford F-150 (2009-2014) :: Twin Turbo V6 / Startup Rattle

This engine really puts out the ponys. it tows ok but not like my diesel. The twin turbo does not get the claimed fuel economy. And now the start up rattle. I seem to be getting the run around on the repair.

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Ford F-150 (2009-2014) :: Rattle At Cold Startup Getting Worse?

Still considering the change from my '08 F250 to a newer F150 with the EcoBoost. I have been driving as many of them as I can to get a feel for them. My current question is this: if one exhibits the dreaded rattle at cold startup, does it always get worse with more time/miles? I found another one that I'm pretty happy with overall, but it does have the startup rattle for about a second at cold start, and only at cold start. Is it worth the gamble, or should I keep looking? It's got about 108k miles and is otherwise in fantastic condition...

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Ford F-150 (2009-2014) :: Engine Making Noise After Dealer Oil Change

I have a 2013 F150 FX2 5.0 motor that hit 16,000 miles. I took it yesterday to dealer for oil change. After 1 hour they advised me it was ready and that it was sitting outside. When I start the truck with my door open I notice a slight metal on metal sound coming from the driver side wheel well. Its not a constant taping sound. It more like its morse code. I called the service adviser. They take the truck, They came back 30 mins later and said. They hear the sound. Sounds like it coming from the bottom of the motor by the oil pain. They confirm its coming from the motor. I had 2 options.. Leave truck and let them dig into it or come back on Monday and drop the truck off. I left with the truck but will be returning on Monday. I spoke to a buddy mechanic and he said something is wrong and he believes they ran my truck without oil. He said maybe the tech started the truck and then realized he forgot the oil..

2013 F-150 5.0 engine noise - YouTube ....

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Lexus IS 2014+ :: Rattle / High Pitch Noise When Engine Running In 3500 - 4500 RPM Range

I've noticed a noise coming from my car (2014 IS350 RWD) that sounds like a light, irregular rattle, when the engine is running in the 3500 - 4500 RPM range. I don't hear it necessarily under load, but if I am in manual mode in a lower gear, and let off the throttle, I can hear it.

The best way I can describe the noise is like a bowl of rice crispies (rapid and random), only slightly louder. You have to listen for it, the road/traffic should be quiet, and if you get back on the gas, the intake noise that's plumbed into the cabin pretty much covers it up. I can also hear it in Park or Neutral.... I've wondered if it's a loose heat shield, or an exhaust issue, but I can't hear it standing next to the car or with my head under the hood. I only hear it from the cabin. The rhythm of the noise is irregular.

I don't think it's ping/detonation, since that usually shows up under load, is much louder and has a decidedly metallic sound to it compared to what I'm hearing.

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Ford F-150 (2009-2014) :: Exhaust Leak At Manifold Collector?

I currently own a 2009 F-150 XLT, ext. cab, 4X4, 4.6l, 6R80 trans. Surprise, Surprise I have just developed an exhaust leak at the manifold collector. After some careful investigation, I separated the pipe from the manifold and the sealing surface is totally rotted away. I cleaned it up as best as I could and slathered some muffler cement inside the joint to seal the leak. It is about 80% better but will get worse again I'm sure.

I visited my local Ford dealer and talked to a friend I have working there and he said Ford has known about quality issues with manifolds for years and he was surprised that the manifolds lasted 70k miles.

I am hoping to use the truck as is through the winter and in the spring I am going to install these headers:JBA Headers - Reviews on JBA Cat4ward Exhaust Headers - Stainless, Ceramic & Chrome Finishes

This intake:K&N 63 Series AirCharger High Flow Cold Air Intake Kits Best Price & Reviews

This tuner:Bully Dog Triple Dog GT Tuner (49-State Legal) - Bully Dog GT Tuner Reviews on Gas Programs for Dodge, Chevy, Ford & Nissan Trucks

I already installed a Flowmaster American thunder catback exhaust system about a year ago...

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Ford F-150 (2009-2014) :: 2011 5.0L - Exhaust Manifold Rusting Away

I was checking the oil in my truck yesterday. I noticed the passenger side exhaust manifold was flaking rust. I mean flaking bad, big chunks coming off. Even the heat shield was rusted bad enough that it is barely holding on. Looks like in a couple years will need replaced. I have never seen this on my other Fords.

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Ford F-150 (2009-2014) :: 2010 - Adding Dual Exhaust?

Looking to put dual exhaust on my 2010 F150. Which muffler. Flowmax or Magnaflow. Do not want it very load. Looking a little smooth churn like the Mustang. As you know ford is very distinctive and I want it to be heard to some degree.

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Ford F-150 (2009-2014) :: Rattle Upon Start Up - Timing Chain Stretching

It is timing chains that are prematurely stretching causing this startup noise. The news is that there is updated parts out there to address this and Ford now has a TSB on this issue formally admitting to it being a common problem. I go over it all in this video. There is also a link to just how it sounds in the description of the video on youtube.

Ford F150 3.5L Ecoboost Rattle Upon Start Up- Timing Chain Stretch Issues - YouTube...

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Ford F-150 (2009-2014) :: Rattle Sound On Passenger Side Dashboard

I had this plastic on plastic sound on the passenger side dashboard...this started last weekend when it was cold outside and drove me crazy, I looked around and came up with this piece of foam under the hood and windshield bezel next to the hood hinge....After a few field adjustments on this piece of foam I took my truck for a test drive and its gone....for now!

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Ford F-150 (2009-2014) :: Remote Start Alarm - Turbo / Engine Noise In The Cab

I just had a Viper 5704 2 way paging remote start alarm installed on my 2012 Fx4 Ecoboost and when the installer ran the wires from the inside of the cab through the firewall he went through the hole that the rubber grommet was in just to the left of the brake pedal. Instead of going through the grommet/plug, he pulled it out and ran the wires beside it and now the rubber plug will not seal and I can hear turbo/engine noise in the cab. Has alarm installed on a 2010 or newer F150 with this same layout and if so where did the installer run the wires through the firewall? Should I have them pull the wires out and run them through the center of the grommet like they should have done or have them make a slit in the rubber from the edge to the center (radius cut) and make the best seal possible?

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Ford F-150 (2009-2014) :: 2010 4.6L 3v Engine Ticking / Fluttering Type Noise

I just bought a 2010 F150 XLT XTR SuperCab 4X4 with a 4.6L 3V engine. I had a 2003 5.4L and a 2004 V10 before and this new engine seems to be nosier then the older ones I've had. It's a ticking/fluttering type noise I here when I'm standing outside the truck while it is idling. Is it normal for these newer 3V engines to make this noise? My wife has a 2009 Hyundai Santefe and it makes a similar noise just not as loud. Does the 5.4L make a similar noise also?

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