Ford F-150 (2009-2014) :: Front Brake Rotors Premature Wear


Jun 28, 2017

I have a 2014 Supercab Ecoboost F150, which has 37k KM on it (23k miles). I work at sea for 4 weeks on / 4 weeks off so the truck sits a fair bit. I had it in the dealer for scheduled servicing and they noticed the inside pads on both front brakes were wearing significantly more than the outside (4mm vs 7mm). The lube guy at the time had suggested sticking calipers and that they'd be warranty.

A few days later I brought the truck back in to have the brakes looked at and an unrelated warranty item done. They looked and said the calipers aren't sticking and the rotors are grooved and rusted, particularly the inside surface. They wanted to put new pads on and turn the rotors for 400 bucks.

I had a hard time believing it wasn't the calipers, and I was having a hard time getting a good explanation from the service writer of what was going on. So I took the truck back and pulled the pass side tire off in the driveway to take a good look.

As far as I can tell, the calipers are free. The slide pins are nicely lubed and are free, and the pads are free to move in the anti-rattle clips. I squeezed the piston back with a set of C clamps and it seemed to be good. Also, the pads are wearing more or less evenly (not tapered or anything), just the inside is worn significantly more than the outside.

So, rotors wearing out in 23k miles? They aren't really warped, just heavily grooved. My theory at this point is that the weeks the truck spends sitting allows too much corrosion to build up on the rotor, which is getting caught up and wearing down the pads and rotor. Maybe the outside of the rotor isn't nearly as bad because it gets hosed down and washed more frequently?

Inside rotor surface

Outside rotor surface

Inside pad surface.

I still have 7 months of bumper to bumper warranty. Ford says the only cover brakes if the damage is caused by a caliper, so I think I'm out of luck on that front.

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