Ford F-150 (2009-2014) :: 2011 - Replaced Rotors But Pads Still Shaking
Apr 5, 2014
I've got a 2011 XLT. The front rotors have been turned twice already in 39k miles. Once at 12k and again around 24k covered under warranty. It starting having vibrations on the highway and shuddering when braking again around 36k. Tired of dealing with the OEM rotors and told it would no longer be covered under warranty I went to Autozone and got duralast rotors and pads for the front.
Swapped them out Friday
- took caliper off
- removed pads
- took caliper bracket off
- swapped rotor
- opened bleed valve to push back piston(used a vise/c clamp combo)
- closed valve with piston under pressure
- put in new pads
- placed caliper bracket back on
I did not remove the pins, they seemed to slide fine and the remaining hardware still looks fairly new.
Took it out all was good, bedded the brakes a bit and called it a night. Come out this morning and start to head out and it's shaking like crazy now once above 40 mph. Made it back this afternoon and took the passenger side off and its not making full contact with the rotors. I've read this can be common until the pads are broken in. Driver side appears fine, pads appear to be bedding fine and nothing looks out of the ordinary, I took the caliper back off but had to open the bleed valve to get it loose enough to let go of the pads.
I've even taken the passenger side back off and reset the piston again just to make sure.
Put everything back together and take it for a spin. Truck seems worse now even at slow speeds 25-50mph. Once the brakes start getting hot from stopping the shaking goes away. When the brakes start cooling back down it comes right back.
Going to swap back the OEM rotors and retest in the morning. Will take the new ones back If that puts it back to normal I may just replace with OEM ones then. The brakes work perfect it's just the shaking that I can't seem to figure out.
Anything to check? It seems like the new rotors are warped
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The install went smoothly, my brother changed a couple of brakes sets and knew what he was doing and showed me up.
Took it for a spin, the brakes work very nicely ( i bought the ceramic wagner bundle ) but theres a slight grinding noise when driving, like the pads are touching and rubbing a bit too much on the rotor, but the driving is unnafected. Also, there's a sqealing noise coming from either side when you turn only.
Braking itself produces no noise whatsoever, only when you turn that it squeals.
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BUT, sometimes that shutter is so bad that it sets off all the "check brakes", etc. type warnings on the dash. And I usually have to shut the truck off and back on to get those warnings to stop. Again, it's definitely related to the cold and there's something on the rotors or pads up front causing it. It apparently melts off almost immediately, but not before I have to use the brakes a couple of times just to get out of the parking lot, and it NEVER happens in warmer weather. The pads and rotors up front are new with lots of wear life left on them, and they are OEM Motorcraft pads.
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A few days later I brought the truck back in to have the brakes looked at and an unrelated warranty item done. They looked and said the calipers aren't sticking and the rotors are grooved and rusted, particularly the inside surface. They wanted to put new pads on and turn the rotors for 400 bucks.
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As far as I can tell, the calipers are free. The slide pins are nicely lubed and are free, and the pads are free to move in the anti-rattle clips. I squeezed the piston back with a set of C clamps and it seemed to be good. Also, the pads are wearing more or less evenly (not tapered or anything), just the inside is worn significantly more than the outside.
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Inside rotor surface
Outside rotor surface
Inside pad surface.
I still have 7 months of bumper to bumper warranty. Ford says the only cover brakes if the damage is caused by a caliper, so I think I'm out of luck on that front.
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