Ford F-150 (2004-2008) :: Truck Running Rough / Clunky Like Not Getting Gas - Fuel Pump Module?
Feb 5, 2012
First it was the whole spark plug debacle. Now it's the "fuel pump module". Story starts a several months back. On a moist day I was headed out and the truck ran very rough, "clunky", like it wasn't getting gas. After 15 miles and a stop truck ran fine. Didn't think much of it and truck ran fine for month or so. I was then away for a couple days and came home to find my truck wouldn't run (started briefly then died). Local mechanic thought it might be a fuel pump issue but then got truck running thinking it might have been a delayed inertia switch in front panel (I had hit a deer a week or 2 prior). Again, not thinking much of it continued to drive truck with no issues for awhile. Then one rainy morning on my way to work the truck was running very rough and "clunky" again. It died several times and finally for good.
After getting it towed to the mechanics, he figured the fuel pump was finally shot. The end to my long story is it was the fuel pump module (luckily a lot cheaper fix than the fuel pump) - half of the housing was gone (corroded away) adn moisture was shorting the pump electronics. Why, if this module is half encased in plastic do the engineers feel the need to encase the other half in metal (appeared to be cast aluminum)??!!????!! Of course it makes sense to have an electrical unit that is mounted underneath the truck where it can collect all the moisture, snow, salt from the road encased in a corrodable metal housing. No no, don't put it all in plastic, just half of the unit. MAKES PERFECT SENSE!! I thought to be and engineer took some sort of brains and common sense. Must be not at Ford. I can't be the only one with this issue and wondering WHY!!! - it must be widespread??
View 4 Replies
Advertisement
I have broken alum housing it looks bad , but still works. I can get two after market from rock auto for one 50.00 and anther for 60.00, the dealer is getting 160.00 what do I do?
View 6 Replies
So the fuel pump module on my truck is falling apart, and I figured I might as well replace it....
View 10 Replies
5.4 L, Engine runs if primed at the intake. Fuel pump can be heard running but no fuel gets to the engine. Truck is mint and being sold real cheap due to this issue.
Fuel Pump? Filter? Both? I haven't seen the truck, a friend is considering buying it and rolling the dice it is a quick fix. Fuel is in the tank .....
View 2 Replies
My brothers 2002 F150 4.6l has a starting problem of when he shuts it off it will be hard to start sometimes. If he lets it sit for a while it will start right up. I did a search a looks like the fuel pump modules are subject in these trucks. The search also have them mounted on a cross member by the spare tire, this truck does not. My question is where is the fuel module located on the truck?
View 1 Replies
On my way into work this morning, my 06 with the 5.4 started running very rough/shaking at low rpms. I could kick it out of overdrive and it would smooth out and seemingly be fine at higher rpms.
This worked out for a couple of miles until the truck just died on me completely. The Edge is showing po351, 352, 353......358 codes. Ignition coil Primary/Secondary circuit fault on every cylinder.
I'm thinking its unlikely that every coil failed simultaneously....computer? When I try to start the truck, it will try to hit on a cylinder or two, but will not run.
View 3 Replies
I have been chasing down what was a perceived vacuum leak...
My Ex (V10, 4x4, 217K miles) started to have an intermittent rough running/no power situation very randomly. No codes on the scanner, and no real apparent cause or condition to pin it down. I noticed what sounded like a like throttle ping...figured it was a vacuum leak someplace in the spaghetti under the hood.
I began to run down the possibilities. I have recently had the entire suspension replaced and upgraded all 4 corners to Power Stop brakes. Figured it might be something related like the classic lines to the hubs.
Replaced the vacuum lines to the hubs - ran OK for a bit, then rough start/idle/no power.
Replaced the vacuum switch for the hubs - ran OK for a bit, then rough start/idle/no power.
Replaced fuel filter - ran OK for a bit, then rough start/idle/no power.
Ordered a new vacuum reservoir...
While waiting on that, changed all 10 plugs and coils. Not. Cheap. Ran OK for a bit, then rough start/idle/no power.
Replaced IAC - ran OK for a bit, then rough start/idle/no power.
As I was getting ready to install the vacuum res, it just croaked. it would turned over like it wanted to start, but wouldn't catch.
Of course.... So, now it had to be towed and yes, the fuel pump puked and that was that. I've never had one do anything but just quit suddenly before, so lesson learned. Evidently these pump can act up for a bit before they die.
View 4 Replies
This has me puzzled to no end. After my son had put fuel in my truck it began to run rough, and had to be towed home, and now won't start. Now the first thing I thought was that he put regular gas in. But he was sure he had not ,and the receipt from the pump indicates diesel. It was hard starting before this happened.
1st Misfortune of having gas put in instead of diesel and did your vehicle run afterwards.
2nd Here are my readings from my scangage:
Sync Yes/1, Ficm main power 48.5 v, ICV .17 (2.01 when cranking). ICP 1572. IPR 50.7.
Checked upper fuel filter for bubbles, none.
Engine oil pressure comes up immediately on cranking.
Don't know what else to check, these readings look fine to me. Only the fuel is something I'm not 100% sure of. It does smell like diesel not gasoline.
View 14 Replies
2004 F550 with a 6.0. I had to clean out my fuel tank, replace the HFCM and filter on top of the engine. When I start the truck it will run for 30 seconds or so, start running rough then die. I opened the cap on the fuel filter housing on top of the engine to make sure the fuel was getting there. I turned the key on and the fuel bowl quickly filled up.
After a short time however, the fuel drained out. To where I do not know. I don't think this is normal as every time I've changed the upper filter on a 6.0 it is always full of fuel. Why could this one be draining out and could that be the issue why the truck dies after starting and running for a short period of time. I changed the o-ring on the cap and the new HFCM was purchased from Ford.
View 13 Replies
How difficult is it to change the fuel pump module?
View 4 Replies
I have a 2004 f150 fx4 no start.fuel pump doesn't run. I have power at pump connector but the ground has high resistance.did visual on harness and connectors nothing found.I don't have access to a diagram to chase it any further.?
View 1 Replies
My son has a 2007 Ford Truck F150 1/2 ton P/U 4WD 5.4L , when he turns the steering wheel left and right you can hear a clunky sound on the rack and pinion right where the steering shaft connects.
View 2 Replies
This morning I drove down to unlock my gate and got out of the truck while it was idling. When I got to the gate the truck just stopped running it did not sputter or anything it was like a light switch and just shut off. I got back in the truck and tried to start it but nothing happened starter did not engage at all or even try to run. I put a new battery in it knowing that is not the problem but it will just not start or even turn over.
View 1 Replies
At 2:30am this morning I looked out my window and saw my brake lights and third brake light come on for about 5 seconds and then go off. This scenario kept repeating itself. I went to drive my truck 2007, and the brake lights remained on even when the lights were turned off when I was driving. I also need to seal the third light. Brake regulator has been replaced.
View 2 Replies
Let me describe this perplexing issue. I have a speratic rough idle problem. When it happens it's almost like the truck wants to stall. Once going the truck is fine. There has never been any acceleration issues, but for a short time the truck would kind of lunge off idle. It hasn't done that for quite some time. I've replaced the fuel filter. There are no vacuum leaks that I know of. I've tried higher octane fuel. I've tried injector cleaner for a month. What should the fuel pressure be and what is the test port located? Is the fuel pump in the tank? If so, whats that big log looking thing behind the gas tank that the fuel lines run to? Also, there are no MIL codes...
View 14 Replies
I just bought another 1991 Ford. This one is a 1/2 ton XLT Lariet with the 302 and for the first time I own a short bed. I also have a 1991 F-250 XLT with a 460 and a 8' bed.
Here is the problem, ( I think) it will not run or at least not for long. The fuel pump, which I am guessing is in the rear tank will not stop running. On the F-250 the pump stops running after a few seconds after I turn on the key.
Where should I start to find out my problem with the fuel system?
View 2 Replies
History: Truck was running okay but acted like a coil was bad when under load. I changed out all the plugs with Motorcraft and put on Summit racing COPs.
After the plug and cop change the truck will run rough after it is warmed up. I changed back to the old COPs and it runs the same.
First I replaced the MAF sensor after finding many posts on here about it. No change.
I read a bunch of posts on oil causing the problem so I used 10-30w and nothing changed.
I searched for a vacuum leak with carb cleaner and couldn't find one. I removed, cleaned and reinstalled the throttle body.
When I did the plug change I disconnected the PCM without disconnecting the battery. Would this cause this type of problem?
I think this is about all the stuff I found to try in the threads that came up through searching.
View 13 Replies
My f-150 has an intermittent rough idle and consistently runs rough when you accelerate quickly. Vehicle is not throwing any codes?
View 3 Replies
I have an 87 F150 4x4 4.9L EFI with a single tank. Fuel pumps keep running even when the key is off. I tried swapping relays but the problem still exists. The engine will start and run OK for about 15 secs. then die. I installed a new low pressure pump, high pressure pump seems to be OK. I also installed new fuel filters. I dont want to just throw parts at this truck, where do I go from here?
View 4 Replies
I have a 2004 SD with 5.4 that is running pretty rough both at idle and driving. Truck shakes a lot at lower rpms. I have a scan tool and had a misfire on cylinder 4 so I replaced the coil and the plug. Also replaced the idle air control valve. Plan on replacing O2 B1 S2. (One of my codes) even after replacing the coil and plug I'm still getting misfire detected from cylinder 4??? Other codes I had were misfire detected on he first 1000 revolutions. That hasn't come back though.
View 2 Replies
I know this has been an issue for awhile and many may know about it but many probably don't. The issue is dirt and salt debri etc get packed behind the Fuel pump driver module rot it out and without warning you have a crank no start or worse it dies going down the road then you and the family are stranded or worse while towing on a trip. I made a video on how it happens and how to fix it with the solution Ford came up with. It is worth checking even if you don't seem to be having any issues yet......
View 5 Replies