Ford F-150 (2004-2008) :: Loud Whining Noise Coming From Rear Axle Housing


Sep 7, 2017

Some family members borrowed my truck, and when they returned I have a loud whining noise coming from the rear axle, which I have determined is a 9.75 rear. I checked oil level and it was high enough, but has a slight leak from the pinion seal. Everything feels solid but I have nothing to compare it to.

Its on a 2005 Super Cab with the 5.4L 183,000 miles. The front pinion seal was replaced in Feb 2 years ago, by the dealer's mechanic, who may have been a shade tree mechanic.

I am a Youtube Certified Mechanic, as in, I watched about 10 videos of people working on their 9.75 differentials, and realize I don't have all of the tools to do the job, such as a press, or race drivers, or the special gauge.

How many of you have tackled this issue? What did you find? What am I looking at for cost? I am on a very small budget.

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I'm new here to the F-150's forum although I've owned a few since 2001. I bought this F-150 '05 5.4L Lariat. Really nice truck. But when I purchased it, it had this weird noise inside the cabin. I thought because it had a camper on it that some tranny noise was coming up thru the camper and the rear cab. After taking camper off, the noise was still there. From everything I've read online, it could be rear pinion seal, differential bearing, tranny, front hubs, etc. I have left a video. Pay close attention to the little whine. Kinda hard to hear if your not listening for it.

Note- when i drive it is most definitely coming from the middle to rear of the truck. But I'm not ruling out anything. I have looked underneath the truck and the differential is dry and the driveshaft area near diff is dry. No leaks. I have not checked fluid in diff. Is there an easy way for these trucks? I have read and heard about adding an additive? The noise starts at about 10-15 mph all the way up to 80. I've never taken it past 80 but I'm sure it's still there.

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I just bought a 2005 fx4 and there is a whining or whirring sound coming from the rear of the truck when I hit around 70km/h. the second i let go of the accelerator it stops.

Today when I got home after a 15 minute highway drive, i got under the truck and felt the differential area. it was warm but not hot. and there was a wet spot on it. i wiped off a drop of oil. there was also a wet spot on the bottom, seemed to be just water? I'm not sure.

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With a seal replacement, what do they do that might impact the axle - over tighten the bearings?

I also had the rear diff fluid replaced - perhaps they put in the wrong stuff...

Should I replace fluid and see if that stops or should I simply take it to the dealer and let them deal with it?

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The sound increases with rpm but doesn't change when you turn the steering wheel.

The engine starts and runs smoothly with plenty of power.

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While driving, it will come and go, it will last from 5 seconds to up to 30 seconds. While driving along, it starts, then stops abruptly without dying down. The speed of the "knocking" will follow the speed of the vehicle. If Im going slow (20 mph) it will knock at a slower pace, thus going 65, it is 2 a second. There is nothing loose, I have ruled that out.

Although it does sound like something loose and hitting. I can feel it slightly on the floorboard under the pedals and passenger side. I have to believe it is the rear u-joint? but that was replaced 2 years ago, and I have never heard of a u-joint making this noise.

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It's like a slight grinding/mechanical whine noise that happens only when in gear and under load. It gets louder as the speed/rpm's get higher and happens in every gear. Funny, but sounds like a mechanical supercharger whine that you'd get from a supercharged car. When the car is idling, there is nothing wrong/no noise.

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Link to youtube video: [URL] ....

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It also happens when i floor it and let off and do not change gears mainly in first and second. Sometimes i get a double click also.

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