Ford F-150 (2004-2008) :: Grinding Noise All The Time In 2wd That Goes Away In 4HI
Aug 7, 2017
Read everything I could and couldn't find a problem/solution similar to mine:
- Replaced broken (in three pieces) actuator on driver's side. Also replaced hub assembly (bearings went bad). Afterward started getting the grinding noise all the time in 2wd that goes away in 4HI.
- Replaced the entire hose assembly since I was not getting vacuum at driver side end hose. Still wasn't getting vacuum, turns out passenger side actuator diaphram was completely torn up as well (checked vacuum with hose on passenger actuator, not removing and plugging like I should have), so replaced the passenger side actuator too.
- Driver side grinding noise went away completely, now getting grinding noise on passenger side ONLY WHEN PRESSING ACCELERATOR. Take foot off accelerator and coast down road/highway noise goes away. Noise also goes away when putting truck in 4HI.
My latest actions: I've checked vacuum at both ends of hose while someone in park throttles truck up to 3k rpm, vacuum doesn't appear to change at either hose end while opposite side is attached to its actuator. Replaced passenger side actuator again thinking the first was defective, no change in grinding noise. Greased ring on wheel hub where actuator attaches thinking I was getting a leak at the actuator/hub seal, no change. Still only a grinding noise when accelerating, not while coasting with truck running.
The perplexing part: If it is a vacuum issue, how is it I am getting good enough vacuum from the driver side but not from the passenger side, since the driver side hose connection is downstream from the passenger side? Also, how am I not seeing the vacuum drop when checking at the hose end of either side while someone throttles truck up in rpms?
My thoughts: Definitely a vacuum leak somewhere in the system, minor enough to not notice right away on gauge, thinking to check the vacuum box and check valves next. Also thinking the passenger side hose from solenoid has a small leak causing the issue on the passenger side and not the driver side anymore, so thinking of putting the old hose back in to see if there is any change (I had replaced the hose prior to knowing the passenger actuator was torn up so I am not sure if the hose is really bad).
3-piece actuator I described above in picture for reference. Honestly I was not surprised, this has been my luck with this truck.
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