Ford F-150 (2004-2008) :: Grinding Sound Coming From Right Front Side Related To Axle


Oct 12, 2011

I have a 2004 F150, 5.4L V8. A few years back I was in an accident when someone slammed into the front of my truck. The right front wheel & tire took the brunt of the accident. I thought the repair shop had everything back to normal until recently I occasionally have a grinding sound coming from the right front side, seems to be related to the axle. It doesn't do it all the time just at random while I'm driving. The only solution I can find is to pull over or slow my speed to a crawl. Once I slow down enough or turn my wheel one way or the other its like something SLAMS back into place. I had it looked at by a local mechanic and they couldn't find anything wrong. Could it be something in my right front axle?

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Ford F-150 (2004-2008) :: Grinding Sound From The Front Driver Side Hub Area

About 3 months ago I started having a grinding sound from the front driver side hub area. I replaced it and it fixed the problem. I read where you should do both because he other one is soon behind it but I waited. Now I started hearing it from the passenger side too. So I replaced it today and all was good until I tested it from 4 wheel back to 2 wheel. Once I went back to 2 wheel the clicking that sounds like bearings going out to me, was back. What is it?

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Ford F-150 (2004-2008) :: 2006 - Grinding Or Whirring Noise Coming From Front Passenger Side Wheel

I owned a 99 f250 a little while ago. Just bought a 2006 crewcab F150 xlt about 2 months ago, and for the past month there has been this unusual grinding or whirring like noise coming from the front passenger side wheel.

I took it to the mechanic and he found a bad wheel bearing on drivers side and replaced it but that wasn't the issue. He could hear the noise but wasn't able to figure out what the actual issue was.

The noise only happens when my foot is on the throttle. (not when coasting) and i also just discovered that it doesn't make any noise at all when put in 4x4.

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Ford 7.3L Power Stroke (1999-2003) :: Grinding And Metal Chewing Sound Coming From Front Axle Or Close The Wheel Hubs

I have 1999 F350 7.3 Crew Cab 4WD. I took it on a 4 hours trip towing a trailer to haul a small tractor on it. after 3 hours of driving, I started hearing grinding and metal chewing sound coming from the front axle or close the wheel hubs. It was awful, terrible, ... you name it!!! I had to continue or I will lose the tractor I paid for already. The sound was coming for 1-2 seconds each 500 feet or so. It never stopped or changed. I pulled over to see what's going on and found the following:

1. Left shock is leaking badly
2. Right locking hub is gone (not sure if the truck had one before). I bought this truck last year, but I never had to use 4x4 and I know the 4x4 motor by the transfer case is missing and the nipple on the transfer case is set to the 2wd position so the front drive-shaft does not turn.

I took the front shock off and continued to drive without it, the noise did not go away.

I pulled over again and this time I noticed that the dust cover on each end of the front axle is missing too. I have never worked on these axles before, but I jacked one side, and sure enough, gear oil was leaking from the other side. I took the plug off the front differential and stuck my finger in it. I felt a creamy brown-greenish stuff in the differential. The consistency is like mayonnaise or thin peanut butter. I put the plug back on and went to pick up the tractor because I did not want to miss it fooling around with the truck on the highway.

The truck made it there and back (almost 5 hours total after the break down). The sound never stopped every 500 to 1000 ft.

After getting home safely, I took the other locking hub off, and took it for a test drive. I did not hear the noise, but now my right brakes are locking.

I took of the wheels and saw that the retaining snap ring (C clip) for the front axle on the right side came off by hand. I took the washers behind it off. Took the calipers and brackets off. I have never done front axle rebuild. I am not sure what has been damaged and what's still good.

Right of the bat, I know, at least, I need 2 shocks, one brake caliper and pads.

My questions are:
1. Is it possible to take the front axles off on both sides and make it 2wd for now until I have the money to rebuild the axle?
2. Could I use the same hubs? or they are most likely damaged and how to tell?
3. How to tell if the differential is damaged/needs rebuilding?
4. How to tell if the axles/spindles are damaged?
5. Is there a step by step tutorial to rebuild the axle with all seals, bearings, ...etc? How hard is the job for a hobbyist? I do most of my repairs myself, and I was lucky at 36 years old, I never had to rebuild a differential.
6. What else I might have damaged in the process of driving it that long with the noise? How do I tell if I did?

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Ford F-150 (2004-2008) :: 2005 - Squealing Sound Coming From Front Passenger Side Area

My 05 Supercrew 4X4 with 172k miles started making a horrible noise these last couple days. It sounds like its coming from the front passenger side area. The best I can describe is that it sounds like an electric tool motor with bad bearings. I'll be driving along at 45mph or above and every now and then I'll hear a really bad bearing squeal. It's bad enough that I can feel the extra friction caused by the squeal start to slow my truck down. It's vehicle speed related. I know what a bad wheel bearing sounds like and this is nothing like that. It's gotten bad enough I'm nervous to drive anywhere.

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Ford F-150 (2004-2008) :: 2007 - Creaking Sound Coming From Driver Side Front Wheel Area?

MY '07 SuperCab just started making a strange rhythmic sound as I drive. It is coming from the drivers side front wheel area. It is like a short creaking sound. It stays the same if I am turning the tires. Seems to go away if I put the brakes on hard, but I slow down so much I am not sure. Front CV Joint?

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Ford - Explorer :: 2003 - Grinding Or Humming Sound Coming From Left Driver Side Front

Alright so I'm having a problem with my 2003 Ford Explorer. I've recently noticed that when I get to above 40 mph, if my steering wheel is straight, I hear a loud kind of grinding or humming sound coming from my left driver side front. If I am going about 65 mph, it gets even louder and if I crank the steering wheel to the left, that's when it really gets noisy but as soon as I crank it to the right, the problems gone. When I do hear the hummin sound, I can feel it in the steering wheel. I have replaced al of the tires and it didn't work. Also, the car slightly pulls me to the right.

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Ford - Focus :: 2012 - Grinding Sound By Left Front Tire / Axle

I have a 2012 Ford Focus which infrequently makes an odd grinding, scratching sound by the front LEFT tire/ axle. It only does it when turning to the RIGHT. It usually does it as I'm coming out of the turn, not into the turn; so when the tire is moving back into the straight position. It's just the sound, you can very slightly feel it when it happens but really no stability or other steering issues. What is causing this sound?

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Ford F-150 (2004-2008) :: Grinding Noise Coming From Front Wheels

I have an intermittent grinding noise coming from what sounds like both front wheels, it sounds like metal on metal almost like something metal rubbing the rotor but I just put new pads on and the noise was there before as well with nothing touching the rotors but the pads. The sound will appear out of no-where at low speeds of 35 or below and will continue until I brake and slow down, just before I come to a compete stop the noise will stop with a slight clunk.

I can then drive away with no noise. I am pretty sure it is not brake related except maybe ABS somehow but was also thinking front axle or diff, also have read posts that are bearing related, but both at the same time?. It is the slight clunk before stopping that I can not figure out is related to. It is an 05 f150 xlt 5.4 super cab 4wd with 85k miles

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Ford F-150 (2004-2008) :: Grinding Noise From Front Passenger Side

2005 ford f150 Fx4 So last Friday I started hearing a grinding noise from the passenger side front of my truck. sounded like metal on metal. So I started rooting around and noticed that bottom ball joints were shot. so replaced bottom ball joints on both side. I aslo replaced wheel bearing hub assembly on both sides, still heard the grinding. So I noticed that both axles were slinging grease, so I replaced them on both sides.

Still heard the grinding noise. So then I removed everything from the passenger side and noticed that the locking hub actuator was grinding both axle and the wheel bearing hub. So I just got done replacing that on the passenger side, put it all back together, and still grinding noise ringtones free. Also replaced the 4wd solenoid that they said gets water in it, and I replaced the check valve. And I put new Rotors and breaks. What it could be?

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Explorer :: 2000 - Grinding Sound Coming From Front Right Side / Steering Wheel Shaking

I just recently bought a 2000 Explorer, 4.0 OHV, 4x4 with about 150,000 miles.

I've had the vehicle for about a month, and ever since I bought it, it's had a grinding sound (sounded like wheel bearing) coming from the front right side. I replaced both right and left bearing/hub assemblies, and took it out for a drive. The initial sound that I thought was bearing noise is still there, and at about 65mph I started to get a little bit of steering wheel shake. I took my foot off the gas and it stopped. I accelerated up to about 70mph and it seemed ok.

I hit a VERY small bump in the road and the steering wheel started shaking like hell. So bad that I almost lost control. I slammed the brakes and the shake stopped instantly. I took it home and put it up in the air, half expecting to see something loose or broken, and everything looks perfect. I re-torqued everything that I had taken apart for the initial hub/bearing replacement, and took it out again. Same issues.

I never had ANY of these problems before I replaced the hub/bearing assemblies, so I'm completely confused. I was thinking CV joints, but I have no clicking at all when turning, in forward or reverse, everything is smooth. Outer tie rods were done about 6 weeks ago..

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Ford F-150 (2004-2008) :: 2007 - Speed Related Ticking Sound / Wheel Bearing?

The front driver's side wheel of my 2007 Ext. Cab makes a speed-related "ticking" sound. It's usually audible but not always there. I look for rocks in the tread of my BFG All-Terrains and sometimes I find some, sometimes not. The noise seems to be independent although some of the rocks really get up in there. Sometimes its really loud and it sounds like a rock. Bearing? 4WD CV or U-Joints or whatever?

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Corolla / Matrix 2009-13 :: Unusual Rumble Or Grinding Sound Coming From Driver Side Front Wheel Well

I noticed while driving my car there was a unusual rumble or grinding sound coming from my drivers side front wheel well. I get out and look I see a bunch of Fluid all over my wheel well. I look around turn my wheel around and see this fluids all on my rotors and suspension. Ive noticed couple weeks back the boots on the struts were ripped in two pieces from deteriorating or dry rotting (this was on both sides) and ive also been hearing some odd squeaking sound for over 15k miles every once in a while going over big bumps or train tracks. Struts go out at only 80k miles on their corolla? Yeah struts do usually lose their life around 60-80k miles but I've never seen them leak around that many miles. Is this a common issue?

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Elantra XD (2001-06) :: Brakes Making A Grinding Noise And Thump Sound Coming From Passenger Side Front

So, last week I got my transmission replaced and they also had to replace the CV axle because it was damaged beyond repair when the Transmission self-distructed. They drove it after all the repairs and said it was driving fine, just that it had a belt squeak.

On my way home (30 min drive) about 10 minutes in, still in the city, my brakes start making a grinding noise and sort of a thump thump thump when I brake which sounds like its coming from the passenger side front, it makes me really nervous. It doesn't sound like any brake grindy noise Ive ever heard before and it wasn't making any brake noises before it broke down. (On a side note: it also made a weird noise maybe the first 3 times I drove it after getting it back and I turned the wheel hard to back out of a parking space, that used to be when I heard the belt squeak but I haven't made it squeak since I got the car back.)

Everyone I talked to said it sounded like it needed new pads so tonight I bought new brake pads and rotors for the front and got everything taken apart. The rotors didn't look bad at all, just some light surface scratches, nothing deep, no warping I could see, and the brake pads look almost brand new. I did notice that the inside brake pad on the passenger side was missing its little metal plate that is usually between the caliper and the pad, so I went ahead and replaced all of the brake pads hoping this lost metal plate was the issue.

I also turned the rotor by hand on each side while the brake pads were off and the only difference I could notice was when turning the passenger side one it made a little more noise almost like it was loose.

I got everything put back together and drove around the neighborhood with my boyfriend in the car to listen, the grinding noise was gone and it seemed to brake really well (never got above 30 mph.) However, on my way to return the rotors to advanced auto (45-50 mph) it started making the thump thump thump noise but without the grinding, still on the passenger side. I can feel it in the gas pedal and now it not only happens when I'm braking, but also any time I let my foot off the gas pedal. The only time I dont feel/hear it is when I'm accelerating.

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Ford Excursion :: Strange Sound Coming From Front Axle?

I've got a strange sound coming from the front axle. I want to rule out/in that it may be my auto lock hubs. Can I slide the hubs out and drive around? I dont see any problem I won't be offroad, just some miles to test it.

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Ford F-150 (2009-2014) :: How Does 4x4 Engage - Click Sound Coming From Front Axle

Curious, how does the 4x4 engage in the new F-150's? When I put the truck in 4WD I can here the click sound coming from the front axle, where as it comes from the t-case on my Ranger. Just wondering how it's set-up.

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Ford F-150 (2004-2008) :: Rough Sound Coming From Front Right Wheel When Driving

My 2008 F-150 recently started making a funny noise from what seems like the front right wheel.

The weird thing is that it will only make the noise while accelerating. The second i take my foot off the it stops. Also, the sound stops if i put it into 4WD and does not happen at all in 4WD.

It has nothing to do with turning or breaking. It only makes the sound in 2WD while my foot is on the gas.

The sound is kind of weird. It sounds like something is loose, and it sounds similar to tin vibrating on metal.

At first i thought it may have been heat shielding rubbing on something, I checked under the truck and found nothing loose.

It's weird that it only happen in 2wd yet in the front end.

Someone had mentioned that it may have something to do with the fact that there is no torque on the front wheels in 2wd and when i put it into 4wd it put torque on it, whatever might be loose then becomes tight.

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Ford Excursion :: 2004 - Strange Sound Coming From Passenger Side Up Front Intermittently

My father in law has an 04 EX with the 5.4. It has a weird sound coming from the front passenger side. He listened to the jiffy lube kid who told him it was the brakes. I pulled one side completely apart tonight and the brakes are fine. We took it for a drive so I could hear the noise. It is coming from the passenger side up front. It is intermittent.

Doesn't matter if we hit a bump or pot hole. It sounds like a cat being run over. It will either last for a few seconds or just really quick. I crawled underneath and could not find anything loose. The first time I heard it I thought it was a shock. But the second time it was way too long to be a shock. And they are only a year old.

Secondly, it has a cat, and two mufflers..... Is this normal?

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Ford F-150 (2004-2008) :: Clicking Sound On The Driver Side Front Tire

I have a clicking sound on the driver side front tire. It only makes the noise when I am in motion and have the wheel turned. It does it reverse and forward. The CV axle is not turning, and it does it with 4x4 engaged and the cv axle turning. I had the front end apart not to long ago replacing the IWE Integrated wheel hub, and the bearing isn't to terrible old, and its a timken.

It didn't wobble when the wheel was up in the air, and seemed solid. All the other front end pieces have also been replaced. I also hear a rubbing noise when I am driving on that side. For awhile before I replaced my IWE Hub I thought it was the cv axle just turning ( I had the lined unplugged so it was engaged to prevent damage), well after fixing the IWE Hub it still makes the sound and the cv axle is not turning as it was before.

Wondering if the bearing is maybe on its way out? One thing I did notice is tie rod end I just replaced along with all my new front end parts (upper control arms, and lower ball joints) the boot is severed completely all the way around. However the tie rod appeared to be in good shape, just the boot has been cut or split some how. Which I plan to fix, but I don't see how that would cause a clicking sound. I have inspected to make sure no lines or vac hoses are rubbing, and they are not.

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Ford Excursion :: Clicking Noise Coming From Front Right Side Tire - Excessive Play In Axle

I have had a Clicking noise on my 2000 x 4x4 since 6 months coming from the front right side tire noticeable over rough roads or over bumps and I went on a journey starting with ford dealer to almost all well recognized service centers and every body says your front suspension is ok and no one seems to know where it is coming from. I thought it was my hub bearing since it fails almost every year but when I was changing the bearing, I noticed a big Excessive play in axle.

See video : My AXLE Shaft - YouTube

Also I noticed oil mixed with grease the grease is prawny with a reddish sort of color or that is some thing else.

See photos ....

Any way after replacing the hub Bearing with a used one and butting every thing together I went on a test drive. Noticed that the vehicle drive line is not right the car seems to wonder and the noise still there so i didn't get far i came right back and park my x then a funny burned oil smell was present.

Is it some thing i did wrong or is it bad situation gone worst ?

Items Checked Or Replaced In The Last 4 Months ( trying to fix)

Tie Rods. Ok
ball joints. Ok
suspension front and rear. Ok
Front stabilizer bar. Ok
control arm bushings. Ok
stabilizer bar bushings Ok
steering linkage. Ok
brake pads. A new front set installed
Rotors . Both front changed with oem parts
body mounts + sub-frame mounts. Some replaced
shock absorbers . New 4 set installed
- Rear Monroe 911176 Reflex Light Truck Shock Absorber
- Front Monroe 911175 Reflex Light Truck Shock Absorber
tires. Replaced with a new set off four
Hub Bearing. Second hand (that's when I saw it)

Spare Parts waiting list (Ordered):-
O ring ord part # 4C3Z-1K106-AA
(knuckle seal) (F81Z-3254-CB).
and some other dust seals which i can't recall.

I am looking for how to fix axle play and get red of the noise. (this is a video from you tube for clearance)....

F250 wheel bearing, is this bad or not? - YouTube

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Ford F-150 (2004-2008) :: How To Replace Front CV Axle

Tried searching, but I couldn't find any good write-ups on how to replace a front CV axle. The boot on mine is ripped and spraying grease so I figure I should just replace the whole axle while I'm in there. In a previous post, I also found out that replacing the CV axle (joint?) is easier than replacing just the boot.

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