Ford F-150 (2004-2008) :: Cat Back Exhaust - Weld Or Bolt On?


Jan 27, 2012

Was looking for a cat back exhaust for my 04 FX4 and was curious if they involve any welding or just strictly bolt on?

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Ford Super Duty (1999-2016) :: 2008 F450 - Driver Side Exhaust Manifold With A Cracked Abd Broken Bolt

I got a 08 ford f450 sd in the shop with a cracked abd broken bolt in the driver's side exhaust manifold, any tips tricks on getting it out,I have everything loose but I can't for the life of me get the egr cooler out of the way to access the top bolts to the manifold so I can replace the manifold, or a link to a service manual would be great.

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Ford F-150 (2004-2008) :: AC Compressor Bolt - Size And Length?

I went and fired up my ac today for the first time, and guess what no ac. So I crawl under the truck to check the compressor out, and guess what I find? The stupid face of the compressor had came loose and was sitting between my frame and the steering rack. Just glad it didn't fall off the truck, now I need to put it back on, but what size bolt. Looking for a spare compressor or know the size and length of the bolt?

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Ford F-150 (2004-2008) :: Upper Strut Bolt Removal

I am in the process of installing a 6" pro comp lift on my 04 supercrew 4x4. Things were going good until I got to the upper strut bolts. Trying to remove the 3 nuts, one came off on the passenger side. The other 2 just spin, the bolt and nut. Haven't tried the drivers side yet. The only idea I had was making a notch in the top with a dremel tool and small cutting wheel for a screwdriver but my dremel tool smoked..

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Ford F-150 (2004-2008) :: Top Right Idler Pulley Bolt Broken

Doing some charity work on a '04 5.4. Noticed top right idler pulley was sitting on a 45* angle, figured it was shot and decided to replace it. The bolt broke. Borrowed an Easy Out. Short version, I have a very messed up bolt hole. Tried drilling and tapping but couldn't get it to bite and was scared to go bigger. I don't know if the threaded part pulley actually mounts can be replaced and if so how to go about it. Not sure how much deeper I can drill if it can't be replaced? At a standstill.

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Ford F-150 (2004-2008) :: Rear Differential Leak - Torque Rating On Bolt?

I am getting a little frustrated with a leak on my rear differential. The leak is on the front of differential rear-end just behind the four bolts you take off to remove the driveshaft. When you take the driveshaft out, there is a single bolt and the seal behind that is leaking. Here is my dilemma, I called my local ford dealership to find out what the torque rating on that bolt is so when I replace the seal I don't over-tighten. He told me there is no torque rating on it because I have to tighten, measure, tighten, measure the bolt. I was lost, I didn't have a clue what he was talking about.

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Ford Exhaust :: 1989 F250 - Stripped Bolt Removal?

Ive got a 89 Ford F250 four wheel drive with a 460. Ive had an exhaust leak coming from the driver side, i already installed new manifold gaskets but just the driver side i could still hear a leak but on one of the exhaust ports towards the front there's a stripped bolt, is there any kind of tool of some sort were i can extract that. i barely have room with the power steering hose and steering shaft in the way.

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Ford F-150 - 1997-2003 :: Broken Exhaust Manifold Bolt Removal

I have a 1999 ford f150 4.6 engine and it has an exhaust leak but wondering what is the procedure to remove a broken bolt and the rest of the bolts on the manifold

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Ford Ranger / B-Series :: Broken Bolt At Downpipe On Exhaust Manifold

This is for a Pontiac Vibe. I broke one of the bolts that connects the exhaust pipe to the exhaust manifold. Need to get some type of nut/bolt/spring that I could use to fix it. The bolt is sticking out of the flange about 3/4" if I had a long nut to screw onto that?...........

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Ford 7.3L Power Stroke (1999-2003) :: Broken Exhaust Manifold Bolt

So I received my International bellowed up pipes from Riffraff and I figure I will start soaking all of the bolts with some aerokroil before I get started on monday and I see the very last bolt head near the up pipe is gone. The bolt is there but the head is gone and you can definitely see soot buildup everywhere near it. I don't know if I should order a new manifold for the passenger side and new bolts, order a driver and passenger side manifold and new bolts, or just order one set of new bolts and try to get take the passenger side manifold off and replace the one broken bolt.

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Ford 7.3L Power Stroke (1999-2003) :: Exhaust Manifold Removal - 1 Bolt Stuck?

I managed to get the drivers side exhaust manifold and all of its bolts off no problem. On the passenger side I had 1 bolt head that was already broken and I have only 1 other that is still holding on for dear life. I've been soaking it in aerokroil for awhile now and no luck. I tried some PB blaster today because I am willing to try anything. I also tried heating up the bolt with a torch and some map gas but not sure if I am heating it up enough or not. Anyways, everything else has been going great, got the uppipes off and the valley, turbo and pedestal all cleaned up good. Just need to get the last whole bolt and broken bolt out so I can install the new manifolds. What I should try to remove the last 2 bolts. How hot should I get the bolt when trying to remove it? Or should I be heating the engine block?

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Ford 7.3L Power Stroke (1999-2003) :: Broke Off Bolt In Exhaust Manifold To Head

Well i had an exhaust leak on this F250 and so I started torquing the bolts on the manifold to the head. (45 ft.lbs) A couple were very loose so I was thinking "Great, this may fix my problem!"

My first mistake was probably the Harbor Freight Tools torque wrench.

I am on the driver side, second from the rear and then bang! I see a gaping hole where the bolt used to be. Bolt on the floor. I cant see up in the hole to the head, I think it broke flush with the head.

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Golf IV / Jetta IV :: MK4 GTI Exhaust Leak Or Possible Bolt Missing

Brief back story, a year ago my timing belt went and had to replace the cylinder head and all associated parts. No problems since then, until now. Recently the check engine has come on, and got the code for an exhaust leak. Can't remember the exact code number, but the leak wasn't causing a lean condition or causing the engine to act weird so I left it until I had to time to find the leak. On the way home today I noticed an exhaust leak that got increasingly worse to the point where at a stop light I'd go to accelerate and it would pull away very sluggishly. Got home, opened the hood and tracked down the exhaust leak to somewhere around the manifold/downpipe/turbo area. I took off my cover and noticed what could be a bolt missing, and upon further inspection a bolt that may be coming loose.

Here's what I'm referring to:

- Missing bolt?
- Loose bolt missing bolt?
- Loose bolt?

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Ford F-150 (2004-2008) :: With New Tip Installed Now Exhaust Popping?

All I did was cut off the straight section of tailpipe and install a 2.5" inlet, 4" outlet exhaust tip. It sounds a bit deeper at idle and a little louder when I rev it, but when I let off the gas it pops pretty loud.

I remember hearing popping on decel on videos of trucks where aftermarket exhaust/mufflers were installed, but not just from a new tip.

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Ford F-150 (2004-2008) :: 2006 - Loud Exhaust System

I am almost 16 and I have a 2006 F150 FX4 with a 5.4 6 1/2 bed and i need a good sounding exahust. I dont wanna break the bank and i need to pass PA state inspection.

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Ford F-150 (2004-2008) :: Engine Moan And Exhaust Smell In Cab

I have been having a strange engine moan now for a few weeks. It happens on light acceleration before the truck shifts at all speeds. It can be faint or extremely loud and I can keep it doing it if I keep the throttle in the same spot when it starts. Also now lately when it does it I can smell exhaust in the cab. No codes are being thrown...naturally

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Ford F-150 (2004-2008) :: Exhaust Leak On Passenger Side

I have an exhaust leak on the passengers side of my 2006 F-150 5.4 triton. If I do the repair which is the correct way to do it? Do I replace just the blown out gasket?

Do I need to buy a new exhaust manifold and gasket kit, with exactly what parts should I buy in the kit? Or do i need to replace both sides?

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Camry :: 2007 SE V6 - Passenger Side Exhaust Hanger Bolt Specs?

Specs for the two bolts/washers for the passenger side (only) exhaust hanger? I'm referring There one hanger on the passenger side only w/ two captive threads in the subframe.

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Ford F-150 - 1997-2003 :: 1999 - Bed Floor Shot - Weld It?

Alright so I got ripped off on a truck that I just bought. Among all the other issues the main one is the bed. The side panels and tailgate are immaculate but the floor is shot. I read in another thread how everyone patched the holes but my issue goes much deeper. Even the bed frame is shot. Is there any way I can get a piece of steel cut to size and put new pieces for the frame and just weld it together? Id hate to have to buy a whole new bed because I am short on cash trying to start school and doing other repairs to what I thought was gonna be a perfect truck. It has the 6.5ft "Styleside" or flareside bed.

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Ford F-150 (2004-2008) :: Passenger Side Exhaust Manifold Was Leaking

2005 Supercrew and my passenger side exhaust manifold was leaking. Son of a mother duck that was a joke to get removed. Front two studs broke off about 1/4" below the surface. Manifold is not cracked but putting a straight edge across it's out of plane at least a quarter inch.

Had planned on the dorman manifold but read some poor reviews about it cracking in less than a year and being warped out of the box. There is an ATP manifold with very few reviews but all good. Or just bite the bullet and do shorty headers? The driver's side looks a lot easier to access.

These trucks really weren't designed to be worked on after assembly were they? I had to invent new cuss words. Looks like Ford manifold is disco'd...

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Ford F-150 (2004-2008) :: Manifold Exhaust Leak - Rusted Bolts

Truck has 107 thousand miles; had to take it in for an manifold exhaust leak. Mechanic said bolts are so rusted they break.

1) was there ever a ALERT from ford about these bolt's?
2) Thought i read ford had stainless bolts for this problem...

I've had F150's only since the mid 70's and this 04 has cost me more in repairs than ANY previous F150..

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