Ford F-150 (2004-2008) :: AC Does Not Blow Cold At Times / Compressor Not Coming On


Jan 26, 2014

I have a 2007 F150 with a 5.4. I am having an issue with my A/C and more.

Here are the symptoms:

1) A/C doesn't blow cold, at times.
2) Compressor not coming on, according to mechanic.
3) Engine sounds like a freight train, at times. Like on a super cold day and it has to work hard.
4) Very poor fuel mileage since this started.

I took it to a shop, and they said it was the engine cooling fan that would not come on. So I replaced it. Same issue. I then took it back and was told there is a wiring problem. After 3 days they couldn't find it. I needed my truck back and dropped it off again. Then they said it was the A/C compressor, maybe. They wanted to try it and then see what happened. I told them no way.

Temperature, according to the gauge is good. Noise comes and goes. Not dependent on anything. Weather, temperature, car heated up or dead cold. Just comes and goes.

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Ford F-150 (2004-2008) :: 2007 5.4L V8 - Overheats At Times When At Stop

3 months ago.. I had my fan clutch replaced, along with alternator.. a few coils.. a belt and an oil change. While installing fan clutch the shop accidentally poked a hole in radiator so they got a new one ( After Market) and replaced it. After leaving the shop, I noticed the fan clutch was not rotating smoothly, it had a considerable wobble to it, so took it back and it was replaced..new one did same things.. so it was replaced again. Truck seemed fine after the 3rd one was installed, and then after a a 3 hour drive.. i pulled over to gas station, and while truck was at idle in park.. it started to run hot. Raised hood, there was no visible coolant in holding tank on side, so after a while.. i took cap off and as I released it... coolant started to bubble back into holding tank. I then started truck up.. it was fine rest of way home.

Over next few weeks, this happened 4 times.. ac will be on, truck sitting still at red light etc.. and truck will start to run hot. So i had a new thermostat installed, and also a new water pump. Took it to a guy who runs a shop i know and also had system vacuumed. ( it was burped prior). Thought we had it fixed.. NOPE.. did it again yesterday. So truck has had new fan clutch, new thermostat, new water pump, new coolant, new radiator.. and it still only runs hot if at idle.. and it wont do it all the time.. but about once a week.. it will... and it will go over to red.. and ill shut it off and after about 10 min.. turn back on and continue on my way.. What I noticed..and this may be a key piece of info to someone who may know what is going on... it seems that the times it has ran hot.. while at idle the fan clutch was off.. and once i reved engine up to 2500-3000 rpms.. I got clutch to engage and bam !!.. truck comes back down to normal temp.. midway on gauge .. AS long as I am driving down road.. no problems.

** Also as a sidenote.. my engine does have a engine coolant temp sensor on it. Part # DY 1025 motorcraft. On some vehicles.. this part tells the fan when to turn on.. not sure if it does on mine. Originally , I took truck in bc fan clutch was staying engaged to much..meaning fan was on all the time. So.. maybe it could be the sensor ?... now all the new fan clutchs that have been put on do not come on like they are suppose to.. work right sometimes.. other times.. truck has to be at high rpms to get it to engage.. not working right all the time at low rpms.

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