Ford F-150 (2004-2008) :: 2006 - Random Crank But No Start Intermittently
Jan 25, 2016
I have a 2006 Ford Expedition with 95,000 miles that has a crank but intermittent no start problem. When it does happen, it will eventually start after one to two tries. I don't have to wait to start it again and I don't have any problems while it is running. Two or three times in the past two months it will sputter out and die (even though I am pressing the gas pedal) right after starting. I'll crank it again and it starts just fine. I have no problems while driving at freeway speeds or around town.
I never had any check engine lights come on so I replaced the battery and the fuel filter. I finally got two codes and replaced the fuel pump driver module and the fuel rail pressure sensor. The codes went off after replacing these two parts. I can hear my fuel pump turn on every time I start the vehicle. I have even taken the entire fuse panel apart to check Relay 303 which is soldered into the circuit board. It is fine and so is every other fuse in the panel.
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I was working on trailer lights and now no trailer lights and relays click but eng no crank. Batt has 12volts.
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I have been having this issue randomly, sometimes it won't occur for days and other times it happens in a short period. I will place my key in the ignition, and everything will chime correctly, and when I turn over my engine, it sounds like the engine catches then it just stalls. The things I have changed so far is,
battery ( needed to be changed anyways)
spark plugs ( was set to be changed)
air filter
cabin air filter ( no relevant but still...)
oil
At first I thought it could be bad gas, since I fill up sometimes at safeways etc, but in my tank right now is 91 octane shell, I thought it could be spark plugs since I was a little over due so I changed them, and the issue never popped up for 2 more weeks, then it came back.
if I use my car starter it seems to start better, but it is maybe 1 out of 10 times it will just crank continuously without catching or anything.
I can hear my fuel pump whirl when the key is turned but not started, I checked the oil today and it is full and a light color, maybe 500 km on this oil change.
Here is the youtube issue of what is happening... [URL] ......
I rather cover most of my bases without having to bring it in for servicing.
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My 2008 Accent will intermittently crank crank and will not turn over. You can hear it trying to start but it seems like its not getting fuel. Then I will stop turning the key, try again and it will start. It may do this two or three times before starting. I have no codes.
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Friend has a 2006 with the 4.6 motor. From time to time he gets a random misfire code ( I think its 0316).. He claims it will only do it when the gas tank is less that half full. I don't see any correlation between fuel level and the code. I am going to check fuel trim values, etc, when the code is set, this weekend.... all I can assume is low fuel pressure which sets the code... Any problem with the pressure module or fuel pump / discharge hose that is related to low level in the tank ?
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We've got a 2006 F150 with a 5.4 in it. One of the new kids was told to change the spark plugs, then when I went to start the truck the next day it was missing bad. Plugged in the Ford IDS, number 7 cylinder is dead. Only codes are for that cylinder misfire, and random miss on startup. So, I double checked the kids work and it was all fine. Tried putting a new plug in, didn't work. Moved the coil to a different cylinder to see if the miss would jump, stayed on number 7.
Used a noid light to verify COP harness was working, and it was. Put a new coil on it anyway since I had one, still missing. Used noid light to verify signal going to injector for the cylinder. Signal was good, replaced the injector for the cylinder. Still misfiring. Ran a compression test and the cylinder has good compression. The threads for the plug are fine, not cross threaded or torn out. The only thing I can think is that the PCM has gone bad in a way that its firing the injector/COP, but doing so at the wrong time some how.
Every other cylinder is running fine, O2 sensors fine. PCM isn't trimming anything back to account for anything, and if it was it would do it to multiple cylinders to keep the engine balanced. Cant think of any more tests, and I don't believe there is anyway that the airflow could be restricted to only 1 cylinder, but I could be wrong. Wanna try and solve this to keep from sending it to the dealer.
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Have an 06 F150 5.4 3v with no power. spark knock. rough idle. wants to die while driving, and random misfire code. Have replaced fuel pump, filter, coils and plugs. What to check next? Already thought of EGR - it doesn't have one.
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2008 F150 XLT 5.4L
1. Replaced fuse #9 for fuel pump.
2. Checked fuse #9 with check light, power to both sides is good
3. No check engine light
4. Battery is 1.5 years old. Just in case I charged for 1 hr.
5. Replaced fuel filter. Possible clog in fuel line.
6. Detached fuel line at fuel filter, turned key on and fuel came out of line. Seems like fuel pump is working.
7. Every time I can hear the fuel pump prim when I turn the key.
8. Relay#1 starter solenoid, I swapped with relay #2 and also replaced
9. FPDM replacement, I removed and it looked to be good.
10. Light checked all fuses, only fuse #5, fuse#35, and Fuse#36 did not have power. These fuses don't seem to have anything to do with starting or fuel to the engine.
11. Inertia switch check is good
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I have an 06' F-150. Last monday went to start and wouldnt crank over. I have since replaced FPDM, a weak fuel pump, checked Fuel Inertia Switch and now that they are all replaced when I check codes it says "no data available". Pump will not come on. Fuses have been checked. I have traced this problem to everything I can think of. If my ECM is fried, why would it have worked fine before replacing FPDM? I am at a dead end. Mechanic is at a dead end.
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I have a 2007 F150 XLT, Supercab 6.5' bed, 4x4 5.4 Automatic with 67000 miles on it. Its not a Flex Fuel
Over the past couple of weeks it would get go through random rough idling spell or stall going down the road. If it was sitting it would idle clear down to 200 RPM's and just sound like an old 'chitty-chitty-bang-bang' car, not a modern marvel of Ford engineering!
I noticed it particularly does it this on an incline. Initially I fixed it by just coasting to where it was flat. I normally keep it above half a tank so i dont think its a fuel pump not getting fed. So I replaced the fuel filter yesterday hoping it was full or clogged, no changed.
This morning it would start at all, I removed the negative terminal on the battery, rolled to the level, tried it 30 times. Nothing. I checked all of my connectors under the hood and the 2 below the cab under the plastic cover. Everything was connected. I disconnected the fuel pressure sensor and it fired right up and runs smoother than since I've owned it.
It hasn't had any CEL lights, until I disconnected that sensor. Should I drop the tank and clean it? Is there any special gasket kits or connectors I should be aware of? Should I just replace that sensor? Is it connected with a chain of sensors I should check first?
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Went to leave this morning and my '05 with 135K would crank but not start. Pulled air cleaner and sprayed a little starting fluid and it fired some so I had a feeling it was fuel related. Reset the fuel cut-out with no luck. I then remember seeing the issues on the forum about the fuel pump driver module corrosion and failures. Bought a new one at the local dealer, installed it and it fired right up.
Pics below...from the side it didn't look to bad but was holed through on the bottom. I highly recommend replacing this if you live in the rust belt.
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I have a 2006 F-150 S/Crew and I seem to have the same intermittant odometer problem as many of the folks in that 1999-2003 group. The odometer comes and goes, flashes intermittantly and sometimes doesn't work for days.
Can it be repaired in the same fashion as those older units? The dealer is more than willing to sell me a new cluster (obviously). They say that there is "no way to possibly repair those odometer problems and we see them all the time."
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So I used my 07 F150 4x4 Lariat (5.4 l) yesterday and it ran with no problems. Today, I went to start it to go to work and it would crank over strong and fast but not run. I filled up two days ago and it has been below freezing the last couple of days. What to check as I currently have my wifes explorer for work tonight.
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06 5.4 screw. This truck sits in the garage all week long as I drive a work van daily. When I take the truck out on the weekends it starts up normally at the house and when I stop someplace for a few minutes it starts right back up but if it sits for an hour or more it will crank over for 10-15 seconds, it does always start back up. It always runs and drives fine, it is all factory as far as the motor, intake, exhaust, tuner etc. What to do with it.
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2004 New Body F150 5.4L
Removed all cops, plugs, intake manifold and driver side head to repair bad valve. Removed Left side cat pipes as well. Had to disconnect most of upper engine harness and had to remove cpm and battery.
Repaired all mechanical issues and reconnected all electrical connectors and now when I turn the key to start the red security light on dash is still blinking steadily and I get no crank no start situation and it blows #34 PCM fuse which is injector/fuel fuse as soon as hit start.
Here are some things I have done trying to trouble shoot.
Battery shows 13.65 V
Unplugged FPDM back on rear frame rail and disconnected far left harness (looking from front) from PCM (should be engine harness), both the smaller plug that plugs into another harness and the main plug to the PCM.
Now when I turn on the key the security light goes out, the dash display says engine fail safe mode and the motor will turn over when I turn the key. This is still with the #34 fuse blown.
If I plug the engine harness back into the PCM, same no click no start.
If I leave engine harness unplugged from PCM and plug FPDM back in and turn key now it goes back to no crank no start and the security light blinks rapidly.
Only way I can get anything to turn over is far left harness disconnected, both plugs and the fdpm disconnected. Display says Engine Fail Safe Mode, and the security light goes out when I turn the key to start. I'm at a standstill as to what to do. The truck started fine prior to me taking it down for service.
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I have a 2007 F-150 5.4l that does not crank when you turn the key to start. I have tried jumping the starter over and it does crank after that but it will not start. I am completely stumped by this and I'm not sure what the problem is?
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I have an 04 f150 and just changed the alternator yesterday, and 4 hours later it wouldn't start starter clicks but no crank.
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My son's 2006 F-150 4x4, with 107,000 miles, has in intermittent brake light on. I replaced the rear pads, as they were nearly into the rotors. The brake pedal feels fine in all braking conditions. Could the master cylinder still be going bad? Anything else to check?
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Wifes F150 was turned off while she went shopping when she came out it would not start would crank but would not run. Got it home hooked up my scanner, had no codes, but the Service Engine Soon was illuminated on dash. Just wondering if this has anything to do with the PCM. Has a 4.6L engine, 2X4.
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2008 Azera with 90K miles won't start or crank. Unhooked battery and hooked it back up--no joy. No lights on the dash--absolute silence when turning the key. Doors and trunk won't auto-unlock. Can't get it into neutral to move it so I can try to jump it. Almost like it has some kind of kill switch.
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My 2006 F150 was purchased by me in early 2009 with about 28,000 miles on it. It's an XLT crew cab 4X4 with the 5.4. Stock except for a leveling kit and an aftermarket head unit. It currently has about 59,000 miles and has been babied since I purchased it. About 3 years ago I started noting some issues:
A. Oil pressure dummy gauge is all over the place. Some times it will show no oil pressure. Other times it is all the way to the highest mark. Other times the needle has gone 180 degrees past where normal is and is actualy pointing straight down towards the floor.
B. Recently my alternator dummy gauge has started doing the same thing as my oil pressure gauge.
C. The backlight behind my odometer works intermittently, but mostly not at all.
D. My dome light will flicker when first turned on. It doesn't matter which door is opened or if the override switch it turned on. It takes several seconds to come on and will flicker like there is a poor connection somewhere, but stays on once its on.
E. Blower fan will occasionally stop blowing. Once the climate control switch is turned to off, then back to on it resumes working. This doesn't happen often, but does occasionally.
Fortunately, the truck has not left me stranded and I want to keep it that way. We are getting ready to sale my wife's Toyota and this will become her daily driver. I want to take care of any issues before she starts driving it. Are these all separate issues or is there one common issue which could be causing them all?
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